5 Axis Gantry Machining Center

5 Axis Gantry Machining Center

5 Axis Gantry Machining Center GMU4027 which is highly capable of handling precise processing tasks with complex shapes or large volumes. It is not as three-dimensional or standard-gantry model that exists in history; It has two dual-swivel-angular milling head and bridge type gantry structure which solves critical problems about precision processing of complex Space-surface, repeated clamping error and low-efficiency processing of large-size precise part through intelligent temperature balance system.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 5 axis gantry machining center in China, also supports customized service. Welcome to buy high quality 5 axis gantry machining center for sale here from our factory. Good service and reasonable price are available.

 

5 Axis Gantry Machining Center GMU4027 which is highly capable of handling precise processing tasks with complex shapes or large volumes. It is not as three-dimensional or standard-gantry model that exists in history; It has two dual-swivel-angular milling head and bridge type gantry structure which solves critical problems about precision processing of complex Space-surface, repeated clamping error and low-efficiency processing of large-size precise part through intelligent temperature balance system. Processes many metal materials, such as ordinary low-carbon steel, alloy steels, aluminium alloys, mould steels, titanium alloys and their composites; satisfies precise processing requirements for these applications' aerospace, new-energy vehicle manufacturing, high-speed rail transportation and off-s

 

Product Advantages

High-Precision 5-Axis Linkage & Integrated Processing Capability

GMC2720 uses a precise AC dual-swing angle milling head, including an A-axis + -95° and C-axis 360° continuously rotatable version that has achieved the highest precision of ±0.0015° in repeatability[1][5]. The Design can perform five sides' operation once the clamping is completed; complex three-dimensional workpiece processing can be Realize; Non-processing time accounts for about 50% less than that of a Three-axis or four-axis machine. Milling heads use torque motors for direct driving and have cross-roller bearings; They are highly stable in rotation, capable of withstanding high loads efficiently to ensure good dynamic characteristics without leading to surface defects due to a zero-linear-speed vertex state issue when using old-style technology.

Type Gantry Structure & Super Heavy-Load Capacity

This design employs a gantry layout that is more favourable to light-weighting and compactness; furthermore, there is faster dynamic-servo-response speed . A large workspace of 2300x4000 mm has been provided, which can bear up to 12 tons; The travel distance of the three coordinate axes is 4000*2700*1000 mm, and the gantry size is 2700mm x 1200mm. The main parts of this project include the beams, bridges frames and beds, all made from resin products with high quality; Using qualified HT300 gray cast iron as raw material for manufacture can provide better processing properties.

Intelligent Thermal Balance & Powerful Heavy-Cutting

A 30 kw high torque electric spindle (optionally a 54kw) is equipped; The spindle maximum speed can reach up to 10000 rpm and low-speed continuous operation for long periods. The spindle is cooled by forcing circulation, uses an oil-gas Lubrication Method to maintain lower temperatures for stable Operation reliability. A column-type thermal-shielding structure and guide rail-area temperature-control system have been adopted in this design to reduce geometric deviations resulting from variations in temperature or wear on machinery components through laser-on-line measurement and space-error-correction technologies . It is generally provided with a 24 station arm-type tool magazine (optional 32 stations), and the tool-change speed reaches as fast as two-point-eight seconds per piece.

Intelligent Operation & Versatile Compatibility

It has been equipped with a high-performance CNC system (optionally Fanuc-31B-Siemens-Micro Eight), supporting multiple axis operations, RTCP technology is also available for use in combination, along with DNC real-time control functionality during offline editing of the program. There is a modular Design for the machine, with available options including an automatic Tool-Setting System, A high power Dust-Removal System; And Robot Automatic Loading-and-Unloading Systems To suit Different Processing Requirements . It has obtained CE, ROHS and ISO9001 certifications, OPC UA is an open-standard Interface for easy interoperability between the intelligent Workshop management System and the Factory MES system.

 

Product main technical parameters

 

SPECIFICATIONS

Units

GMU4027

X-axis travel

mm

4000

Y-axis travel

mm

2700

Z-axis travel

mm

1000

Distance from spindle nose to table surface

mm

250-1250

Distance between two columns

mm

2700

Worktable size

mm

2300*4000

Max.load of worktable

kg

12000

T-slot (width-No.-Distance)

mm

11-28*200

Spindle taper

--

HSK-A63 ( Opt. HSK-A100 )

Max.Spindle speed

rpm

18000 ( Opt.10000 )

Main motor power

kW

30 ( Opt.54 )

Torque of spindle

N.m

72/85 ( Opt.200/240 )

Max.Swing/rotation speed

rpm

A=60 C=60

Max.Swing/rotation torque

N.m

A=1060 C=1350

Holding force

N.m

A=4000 C=4000

Swing/rotation angle

°

A=±110 C=±360

Rapid feed speed(X/Y/Z)

mm/min

12000/12000/10000

Cutting feed speed(X/Y/Z

mm/min

1-8000/1-8000/1-8000

Positioning accuracy(XY/Z)

mm

0.015

Repeat positioning accuracy(XY/Z)

mm

0.01

Total power capacity

kVA

110

Machine weight

kg

44000

Overall dimensions(L*W*H)

mm

12840*7370*6770

 

Machine Standard Details

 

111001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
103001

CONTROL SYSTEM

Standard: syntec control system
112001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle

2. Passed dynamic balance ISO rating test
113001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24 tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
114001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
116001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Aerospace Components Processing:It is commonly used to process aircraft wing beams, fuselage frames, engine casings and turbine blades made of titanium alloys and high-temperature alloys with complex spatial curved surfaces . GMC2720 has a five-axis combination that provides precise positioning accuracy to ensure the quality of Aerospace parts; therefore it is fit for this application.

02/

New Energy Equipment Manufacturing:Applied to process new-energy vehicle integrated die-casting parts, including battery trays and body frames; Also suitable for Wind power equipment, such as wind-power-hubs and Gearboxes. High load-bearing capacity and a five-axis processing capability that can integrate various components to improve productivity and quality of products.

03/

High-End Mold Manufacturing:Suitable for processing large and high-precision mould, including automotive cover mould, large injection mould and precision-die casting mould. A five-joint linkage mechanism is employed for the purpose of performing multiple angle mould-cavity operations simultaneously and other aspects, as well as simplifying low-cost automation using these technologies.

04/

Marine Engineering & Rail Transportation: Used to process marine engines accessories, Ship hull structures, High-speed Rail Bogies and rail brackets. Bridge type Structure and good stability to safely deal with heavy, large parts; It is also suitable for Dusty Workshop With Higher Humidity.

05/

High-Precision Custom Processing:Appropriate for small-batch and multi-variety special-purpose processing of complex parts, including medical equipment implanters, precision machinery components, and nuclear energy accessories. Five-axes flexibility, high accuracy can process complicated shapes of various parts; Can reduce the costs for mass-producing and improving product quality.

 

 

 

FAQ

 

Q: What are the key specifications of the 5 Axis Gantry Machining Center GMU4027?

A: Work-piece dimension is 2300*4000mm and the load weight can reach over 12 tonnes. The X/Y/Z axis travel is 4000×2700×1000mm, gantry width 2700mm, passing height 1250mm. Spindle speeds are in the range of 40-18000 rpm; Positioning error <±0.006 mm/500mm; AC-axis return-to-zero deviation ≤±0.0015 degrees.

Q: What is the advantage of the bridge-type gantry structure compared with the traditional dual-column structure?

A: Bridge-type gantry Structure Lightens major movement components; needs relatively small drive power and exhibits rapid dynamic servo performance. Additionally, it is relatively small in size overall, has good use of space; In terms of enhancing the stiffness and accuracy of the machine tool and ease of installation and transportation.

Q: What materials can it process, and how to ensure the precision of 5-axis linkage?

A: It primarily processes metal materials, including carbon steel, alloy steels, titanium alloys, mould metals, etc., and can handle some high-strength composite Materials. Using a torque motor directly driven by the milling head equipped with an inline laser Positioner and error correction functions; Regularly measuring meshing gaps across multiple parts ensures high precision of five-axes connection.

Q: What after-sales services are provided, and what is the warranty period?

A: The standard warranty period is two years; the spindle, AC Swing-Angle Milling Head and CNC system of this machine enjoy a three-year warranty. Offer 24-hour online technical support and complete repairs on site within 48 hours; provide genuine replacement parts; free operator training services; carry out pre-installation inspections for videos. Dispatch parts within 72 hours and provide an installation service on-site promptly (paid service).

Q: What is the overall size and weight of the machine, and what are the power requirements?

A: Approximately 12840x7370x6770 mm in size and has a gross weight close to 44 tonnes. The power requirement is 380V/50Hz, and the air pressure requirement is 6Kgf/c, suitable for large-scale workshop installation and long-term continuous operation.

 

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