Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of composite gantry machining center in China, also supports customized service. Welcome to buy high quality composite gantry machining center for sale here from our factory. Good service and reasonable price are available.
Composite Gantry Machining Centre GMC3016, which is a dedicated heavy-duty CNC machine that can process composite materials and large-scale metal work-pieces. Compared with other gantry structures, this one is an integrated composite processing technology including elongation expansion of long-stroke mechanism and intelligent anti-dust prevention system to address the problems in industry's defect-free processing for composites, It mainly includes layering, edges wear and dust collection. Suitable for processing carbon fibre reinforced polymer (CFRP), glass fibre (GFRP) , aramid honeycomb, PEEK and other composite materials, providing a high-accuracy, fast-speed and reliable processing solution in the field of aerospace, new energy Vehicles, rail transit, marine Engineering.
Product Advantages
Composite-Specific Design & Dual-Material Processing Capability
GMC3016 is different from ordinary gantry machine in that it has been improved for compositing-processing, equipped with high speed electric spindle (17-22kw)and customized PCD coated tools,and adopted the process of 'high speed,small cutting depth,fast feed' to reduce fibre tearing and materials peel-off. A 3100x1600mm worktable can accommodate a maximum load of 8 tons, the range of motion for the three axes is 3000mmX1650mmX1000mm, it has good stability when processing large composite components or heavy metal parts in multiple materials, etc.
High Precision & Adaptive Error Compensation
Components such as the gantry beam and double column, and the bed are all made of resin-sand-cast HT300 cast iron to improve their stiffness. Using a BT50 precise spindle, pre-tensioned C3 grade ball-screw, Taiwan Hi-Window linear guideway; Using a combination of laser real-time on-site measurement and vision correction technology to determine and correct the deformation of composite work-pieces immediately, which can be brought under control within an absolute position error less than 10^-5mm/mm × 10^6 r/min.
Intelligent Dust Protection & Efficient Processing
Standard fully enclosed protection罩and a high-power, negative-pressure dust collection system efficiently capture conductive dust produced by composite processing to protect equipment and personnel. Equipped with a two-fifteen station-arm type-tool magazine (optionally two-thirty-two or forty-stations), with a twenty-five second tool-change time and capable of performing multiple processes continuously. Spindle Speed Range: About 40-24,000 RPM; Suitable for both heavy-duty metal-cutting work and high-speed composite-material Processing Works.
Versatile Configuration & Durable Performance
The optional right-angle milling head and a four-point-axes index table enable multiple angles and five-sided machining of complicated composite parts . sealed electric cabinets;corrosion-resistant guideway coating to enhance the working Environment of a harsh environment. Optional Fanuc, Siemens or Syntec CNC systems; 3 axes linkage and DNC online machining capability; has an auto-lubrication device for maintaining the system continuously operating on schedule.
Product main technical parameters
|
SPECIFICATIONS |
Units |
GMC3016 |
|
Table size(W*L) |
mm |
1400*3100 |
|
X axis travel |
mm |
3000 |
|
Y axis travel |
mm |
1700 |
|
Z axis travel |
mm |
800 |
|
Gantry width/passing height |
mm |
W:1700/H:1080 |
|
Table load |
t |
6 |
|
Distance between spindle nose and table surface |
mm |
200～1000 |
|
T slot(number-width*pitch) |
- |
7-22*200 |
|
Spindle taper |
- |
BT50/190 |
|
Spindle speed |
r/min |
24000 |
|
Rapid traverse speed |
m/min |
15 |
|
Cutting feed speed |
m/min |
10 |
|
Main motor power |
kw |
15/18.5 |
|
Tool magazine |
Arm24 |
|
|
Positioning accuracy |
mm |
X/Y 0.0075 Z 0.015 |
|
Repeat positioning accuracy |
mm |
0.005 |
|
Overall dimension(L*W*H) |
mm |
9200*4500*4300 |
|
Machine weight(about) |
t |
22.5 |
Machine Standard Details
MACHINE CONSTRUCT
High strength high quality HT300 cast iron
CONTROL SYSTEM
Standard: syntec control system
TAIWAN PRECISION SPINDLE
1. Taiwan spindle
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan OKADA arm 24 tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Each machine passed Renishaw laser interferometer testing and ballbar testing
Application Scenarios
Aerospace Composite Components:Widely applied in manufacturing aircraft wings ribs, fuselage panels, PEEK internal components, and aramid honeycomb structures. GMC3016's high-speed spindle and error-compensation technology can process with an accuracy of ±0.1 mm to meet the requirements for controlling processing errors under aviation airworthiness criteria.
New Energy Vehicle Lightweight Parts: Applied in processing CFRP body frames, battery casings, and lightweight composite interior parts. its two-material-processing capacity can Realize the integration processing of composite and metal parts to enhance production efficiency in lightweight cars.
Rail Transportation & Marine Engineering: Suitable for processing high-speed rail CFRP car body components, ship hull composite structural parts, and marine engine accessories. The dustproof Design and corrosion Resistance meet the stringent requirements of the Industry for this workshop environment.
High-Precision Mold & Metal Processing: To manufacture large mould, heavy metal structures and complex castings. A large-sized eighth-ton lifting capacity type, optimize to adapt arm length in order work composites with Metals jointly.
Industrial Composite Products: Suitable for Glass fibre Plates, Composite Pipelines and Radar Absorption Material Components. High precision of the cutter and dust collector ensure processing accuracy and workshop security.
FAQ
Q: What are the key specifications of the composite gantry machining center GMC3016?
A: Worktable Size:1400mmX3100mm Maximum Payload(ton):6 Tonne. X/Y/Z axis travel is 3000×1650×1000mm, gantry width 1700mm,passing height 1080mm. Spindle Speed: 40-24000r/min;Positioning Accuracy:±0.005mm/300mm; Repeatable position Error:±0.003mm. Spindle Power 17-22 kW; Tool magazine capacity: 24 stations (Optional 32/40 stations).
Q: What composite materials can it process, and how to Avoid layering?
A: Processes composite materials such as CFRP, GFRP, aramid honeycomb and PEEK. It uses a high-speed spindle, PCD tools, the "high speed-low feed rate" processing method, and also applies Visualization error correction to eliminate fibre tearing and layering.
Q: What is the advantage of its dust removal system?
A: The full-closed protective cover and negative pressure Dust collection System can collect over 98 per cent of the composite dust; To ensure safety within the equipment area that could lead to a single contactor or worker's injury.
Q: What after-sales services are provided, and what is the warranty period?
A: The statutory Warranty Period is two years. We offer uninterrupted service 24 hours a day for repairs, replacement part delivery, operator training courses, pre-shipped product confirmation videos, etc. Spare parts are arranged on schedule, and on-site installation service fees can also be charged.
Q: What is the overall size and weight, and power requirements?
A: Overall Size: About 9200mm × 4500mm x4300mm; Gross Weight:About32t. Power requirement is 380V, air pressure 6Kgf/c, suitable for large workshop installation and long-term continuous operation.
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