Machining Center

Machining Center

Machining center GMC2516 is an ordinary machining centre that has been specially designed to handle large-sized, heavy-loaded and highly complicated parts.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of machining center in China, also supports customized service. Welcome to buy high quality machining center for sale here from our factory. Good service and reasonable price are available.

 

Machining center GMC2516 is an ordinary machining centre that has been specially designed to handle large-sized, heavy-loaded and highly complicated parts. Distinguished from all other gantry structures in terms of optimization for a low-profile, high-precision full-closed-loop control system that ensures the accuracy requirements even under extreme operating conditions, such as multiple cutting scenarios; Mainly used to process a wide range of metal materials, including carbon steel, alloy steel, aluminium alloys, mould steels and cast irons; Can provide solid, high-efficiency and long-lasting processing solutions for heavy machinery, large-mould manufacture and Energy Equipment Manufacturing, Marine Engineering etc. Industries.

 

Product Advantages

Super Heavy-Load Capacity & Large Processing Range

GMC2516 has a large-sized work table of 1400x2600mm and can hold up to 5 tonnes, much more so than other medium-sized gantry machines. The X/Y/Z-axis travel is up to 2500mm x 1700mm x 800mm; The gantry width is set at 1700mm and the passage height is fixed at 1080mm, providing stable processing conditions for large-mould-base work-pieces, heavy-structure-beam work-pieces, wind-power equipment bracket work-pieces, and marine-engine component work-pieces. A fixed-column-fixed-beam Design and reinforced-frame Structure to distribute forces evenly, reduce Deformation due to heavy load or long-term Continuous work.

Full-Closed-Loop Control & Superior Precision

The main components, including the gantry beam, columns and beds, of all parts have been produced in good quality Grade HT300 grey cast iron using the moulding technology after artificial aging combined with natural-ageing stress-relief treatment to ensure long-lasting accuracy. Based on the optimization of a closed box-beam that contains triangular-reinforcing-rib structures using finite element methods, it improves stiffness and damping performance to reduce vibrations during materials processing . A BT50 high-precision spindle is equipped; the precision ball screw is grade C3; Optional A total closure-of-grinding sensor scale control system has been selected to continuously correct for processing errors, resulting in an absolute positional error within 0.008mm/m and a repeatability of ±0.006mm..

Powerful Heavy-Cutting & Flexible Configuration

A high-power, stable-spindle motor is used to provide sufficient power for heavy-duty work; the speed range covers three segments: low-speed 30-875RPM and medium-speed 40-6000 RPM within one range of operation including drill-milling-turning etc. Standard equips a 24-station disc-type tool magazine (optionally, 32/40 stations), with a tool-change time of less than three seconds; Multi-process continuous operation can be achieved to reduce non-processing time . The spindle has milling, boring, drilling, Tapping and Counter-boring function; optionally installed a right angle mill head or a four-axis CNC indexing table which can achieve multi-angle, five-sided processing during one clamp for complex parts' processing.

Corrosion-Resistant & Intelligent Durability

Compared with previous ones, this one uses a closed electrical cabinet and titanium-alloy-coated guiding parts to improve corrosion-resistant performance under humid and saline-saturated work environment; Under harsh workshop environmental conditions or tropical high-temperature-high-humidity circumstances. Having a convenient to operate CNC system (Fanuc OI-MF Plus, Siemens 828D or Mitsubishi M80A type) that supports three axis positioning; It is also able to perform program relocation at distance remotely and diagnose faults automatically . Also equipped with an automatic Centralized lubrication system for spindles, a water-jacketed spindle and a double spiral chip conveying device that can extend component lifespans; operates continuously during the entire day uninterrupted.

 

Product main technical parameters

 

SPECIFICATIONS

Units

GMC2516

Table size(W*L)

mm

1400*2600

X axis travel

mm

2500

Y axis travel

mm

1700

Z axis travel

mm

800

Gantry width/passing height

mm

W:1700/H:1080

Table load

t

5

Distance between spindle nose and table surface

mm

200~1000

T slot(number-width*pitch)

-

7-22*200

Spindle taper

-

BT50/190

Spindle speed

r/min

6000

Rapid traverse speed

m/min

15

Cutting feed speed

m/min

10

Main motor power

kw

15/18.5

Tool magazine

 

Arm24

Positioning accuracy

mm

X/Y 0.0075 Z 0.015

Repeat positioning accuracy

mm

0.005

Overall dimension(L*W*H)

mm

8200*4500*4300

Machine weight(about)

t

20.5

 

Machine Standard Details

 

111001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
103001

CONTROL SYSTEM

Standard: syntec control system
112001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle

2. Passed dynamic balance ISO rating test
113001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24 tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
114001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
116001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Large Mold & Die Manufacturing:Generally applied to the production of large-mold-blank pieces, mould-bases and some other mould-inserts; For example, in large stamping mould, die casting Mould And Automobile Body Mold S. GMC2516 has a large work-piece table space, an appropriate rated lifting weight is 7t, it can achieve integration in combination with both rough-cutting and finish-processing for the whole range of larger mould manufacturing process stages.

02/

Energy Equipment & Heavy Machinery:Applied to process large structural components of energy equipment, such as wind-power gearbox and nuclear power pressure vessel, and heavy machinery, including hydraulic valve body and engineering vehicle arm . These parts have large volume, heavy weight, and high requirements for rigidity and precision, and the machine's heavy-load capacity and full-closed-loop control fully meet their processing requirements.

03/

Marine Engineering & Shipbuilding:Appropriate for the processing of large components in marine engineering, including ship hull structure parts, marine engines' accessories and large propellers . Corrosion-resistant Design and steady Performance Ensure reliable operation under harsh sea-borne Environment for workshops that comply with high-requirements industries.

04/

Automotive & Rail Transportation: Suitable for the manufacture of big-sized automotive parts (including body frames, large engine blocks) and medium to long-span railway track accessories . Efficient heavy-cutting and multiple process-ability satisfy the requirements for mass production of such fields, especially adaptability to the development direction of large-scale integrated part processing.

05/

Industrial Metal & Foundry Products:Ideal for processing large industrial metal plates, steel frames, and complex castings. Due to its broad application of large-form-works machining ability, good corrosion resistance, high load-bearing capacity in harsh environments; Suitable for processing a variety of parts with different materials.

 

 

 

FAQ

 

Q: What are the key specifications of the machining center GMC2516?

A: Dimensions of the Work Table: 1400 x 2600 mm; Maximum Load-Bearing Capacity (lbs): 7 tonnes. X-Y-Z-axis travel: 2500mm × 1700mm × 800mm; Gantry Width: 1700mm Passing Height: 1080mm. Spindle Speed Range: 40~6000r/min; Positioning Accuracy: ±0.006 mm /300 mm; Repeatable Positioning Error: ±0.004mm. Spindle motor power: 22 kW; Tool magazine capacity: 24 Stations (optional 32/40 stations).

Q: What is the advantage of the full-closed-loop control technology adopted ?

A: Full-closed-loop control technology, which precisely measures using gratings and adjusts based on such deviations caused by temperature changes or wear at the machine tool during use for extended periods to maintain stable processing accuracy. Compared to the open-loop Control model, The position error improvement rate is about 30%; Suitable For high precision manufacturing Of Complex-shaped components.

Q: What materials can it process, and is it suitable for harsh workshop environments?

A: The main processing of metal is carbon steel, alloy steel, aluminium alloys moulding, casting iron etc. Yes, it is equipped with a sealed electrical cabinet and titanium-alloy-coated guide ways that are resistant to corrosion, moisture absorption, and withstand high temperatures, humidity, dusts, etc., in the workshop.

Q: What after-sales services are provided, and what is the warranty period?

A: The warranty period in line with others' products will be 2 more years long. Around the clock technical support; On site for repairs; Supply of original parts free of charge; Free operator training program; Post-sale sample inspection service. Spares will be supplied within 72 hours, and commissioning at the site is possible (paid service).

Q: What is the overall size and weight of the machine, and what are the power requirements?

A: Approximately 8200x4500x4300mm in dimensions, and its approximate net weight is around 25 tons. The power requirement is 380V, and the air pressure requirement is 6Kgf/c, which is suitable for large-scale workshop installation and long-term continuous operation.

 

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