Small Horizontal Milling Machine

Small Horizontal Milling Machine

Small horizontal milling machine X6128 is a compact and precise small horizontal Knee-milling machine used primarily to process metals at a low cost in horizontal work positions. complicated multi-axis/ gantry type, etc., and uses a horizontal spindle structure; its primary task is processing groove, gear, spline, etc., several surfaces.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of small horizontal milling machine in China, also supports customized service. Welcome to buy high quality small horizontal milling machine for sale here from our factory. Good service and reasonable price are available.

 

Small horizontal milling machine X6128 is a compact and precise small horizontal Knee-milling machine used primarily to process metals at a low cost in horizontal work positions. complicated multi-axis/ gantry type, etc., and uses a horizontal spindle structure; its primary task is processing groove, gear, spline, etc., several surfaces. It resolves the industry problems of difficulties in processing horizontal grooves and complex profiles for vertical mills; Large horizontal mill spaces are occupied, costs increase; Small manual mills have low precision. Adaptable to processing commonly used metals such as carbon steel, stainless steel, aluminum alloys, bronzes, and cast irons; can provide flexible, high-precision, low-cost machining options for small-scale workshops, hardware production enterprises, gear processing plants, tool-and-die repair units, vocational training schools, etc.

 

Product Advantages

Horizontal Spindle Design & Unique Processing Capability

As opposed to the vertical milling machine, whose spindles are upright; on X6128 it is horizontally installed and can directly process both plane and inclined groove-spline-gear-step surface-embedded structures not feasible by conventional method. A horizontal-mounted spindle assembly, with an 7:24 ISO-40 taper and a hole diameter of 25 mm; it has undergone quenching and high-precision grinding processing to achieve stable rotational performance and anti-wear properties. For chip-discharge in a horizontal manner to prevent accumulation of chips on the workpiece surface during machining which could cause jams; To ensure high Machining Accuracy and Surface quality.

Compact Size & Space-Saving with Stable Performance

X6128 is a kind of small-sized horizontal milling machine whose horizontal milling machine type overall Size is 1725×1450×1750mm; Net Weight is approximately 1.3t-is relatively Compact that fits into workshop easily yet still have good Rigidity. Its bed, worktable and column are made of grey cast iron; it was cast and double-stress-treated to reduce the impact on processing due to vibrations and avoid precision damage. The 280 × 1200 mm work table has a maximum load-bearing capacity of 400 kg, and it can bear small- to-medium-sized metal pieces without deformation.

Multi-Operation Modes & High Precision

X6128 provides two operating modes: manual or semi-automatic balance flexibility with speed . It is equipped with an X-Y-Z axis manual and mechanical feed function, and its feeding speed ranges from 15 to 750mm/min(X/Y-axis); 5-250mm/minute(Z-axis), has a high-speed traverse ability of up to 1800mm/min(X/Y-axis) , And can cut faster by more than 30% due to this. [6][8] The system has achieved a positioning error within 0.008 mm and repeatability within 0.006 mm for small-gear, spline, and precise hardware;

Cost-Effective & Versatile Configuration

Comparatively compared to large horizontal milling machines and multi-axes, the X6128 has a relatively low initial capital requirement, which is also suitable as an introduction of horizontal mill for small enterprise or workshop use. It supports many types of horizontal-milling operations, such as grooving, gears, splines, planes, etc., it is provided with optional accessories that include dividing-heads, universal milling-hoods and three-axis digital-readouts (DRO); This allows for a variety of processing purposes.An ergonomic design, together with all necessary safety devices at a convenient location for operation to provide greater comfort and security in daily use.

 

Product main technical parameters

 

SPECIFICATIONS

Units

X6128

Table size

mm

1200*280

Table load

kg

400

T slot(number-width*pitch)

-

3-14*50

X travel(manual/auto)

mm

680

Y travel(manual/auto)

mm

280

Z travel(manual/auto)

mm

400

Table feed range

mm /min

XY:23.5-1180 Z:8-394

Table rapid traverse

mm /min

XY:2300 Z:770

Spindle taper

-

IS050 7:24

Spindle speed range(steps)

rpm

IS040 7:24

Distance between spindle axis and table surface

mm

0-400

Main motor power

kw

3

Feed motor power

kw

1.5

Machine Weight

kg

1300

Overall dimensions(L*W*H)

mm

1725*1450*1750

 

Machine Standard Details

 

151

HORIZONTAL MILLING

Horizontal spindle taperISO50
Speed 30-1500rpm

152

WORKTABLE

Ultra-audio quenching
precision grinding and scraping guide
153

ALL GEAR LIFTINGPLATFORM

X/Y/Z axis manual feed,

motor feed and maneuver fast forward.

154

3 AXISORD

3 axis digital readout is optional
need extra cost.

155
SPINDLE SPEED

Spindle speed 18steps30-1500rpm

156

FAMOUS ELETRCTS

Standard with

Famous Electrical Schneider $ Delixi Available

 

Application Scenarios

01/

Small Gear & Spline Processing: Widely used to process small-sized gears, such as spur and helical gears; Splines, shaft connections, etc. The X6128 has a horizontal spindle type structure with the additional dividing head function, precise processing of gears and spindle parts to achieve good tooth form accuracy and pitch error, suitable for use by small gear workshops.

02/

Hardware & Precision Component Manufacturing: Applied for processing small hardware parts with horizontal grooves, stepped surfaces and complicated profiles, including hardware brackets, instrument accessories and transmission components. High Precision and Horizontal Processing Capability to Ensure Dimensional Accuracy of Parts and Enhance Product Quality and Production Efficiency.

03/

Tool & Die Repair:It is suitable for minor repairs to tools and dies, such as mould cavities, tool bits and small gears[mould]; It has a flexible operating mode and can perform horizontal processing on wear-damaged parts quickly to extend tool and die lifespans and reduce replacement expenses.

04/

Vocational Training Institutions: Ideal for the teaching and practice of horizontal-milling technology at vocational-technical schools and training institutes. In the manual/semiautomatic operation mode, students can learn basic and advanced horizontal milling techniques; Additionally, it is small in size and safe for use by students.

05/

Small-Batch Custom Processing:Used for small-batch, multi-variety custom processing of small metal parts with horizontal features, such as custom fixtures, robotics components, and precision instrument parts. Low cost, flexible, suitable for diverse needs in terms of custom processing; thus, it may also serve larger enterprises that need mass production.

 

 

 

FAQ

 

Q: What are the key specifications of the small horizontal milling machine X6128?

A: Workbench Size: 1200 x 280 mm; Maximum load capacity of worktable is 400kg. Spindle speed range is 30~1500 rpm; positioning accuracy±0.001 mm. Spindle Taper is 7:24 ISO-40. X-Y-Z Axis travel (Manual): 680 mm; 280 mm; 400 mm respectively. Overall dimensions are 1725 x 1450 x 1750 mm, weight:1300 kg; Main Motor Power - 3 KW , Feed-Motor power 1.5 k W .

Q: What is the difference between the X6128 (horizontal) and previous vertical milling machines ?

A: X6128 uses an arrangement of the spindle horizontally; it processes mainly horizontal groove, gear and spline surfaces which are not suitable for processing tasks using vertical mill machines equipped vertically-mounted spindles. In addition, it has its own special chip-removal effect; Vertical Milling Machines are more advantageous for Plane or Vertical surfaces. X6128 has been made compact and low-cost to suit small-scale, horizontal-processing requirements.

Q: What metal materials can it process, and can it handle gear and spline milling?

A: Can process common metallic materials such as carbon steel, stainless Steel, aluminium alloys, brasses, cast Irons, etc. With an additional dividing head, it is able to process small gears within a range of module 1 to 5 as well as splines; The horizontal-spindle arrangement also guarantees high-precision machining of tooth-profiles and pitches for precise small-gear production.

Q: What after-sales services are provided, and what is the warranty period?

A: The standard warranty period is 12 months; the key parts include a 18-month-warranty for spindle, worktable and motors. We offer round-the-clock online technical support, video trouble-shooting, provision of genuine replacement parts, free online operation training, on-site maintenance and other services can be purchased. Spare parts will arrive within the next week.

Q: Is it suitable for small workshops, and what are the power requirements?

A: Certainly, its compact dimensions are suitable for small workshops that have little space left. Power supply: 380V/50Hz (Industrial voltage) Main Motor Power : 7.5kw It can work in conjunction with most small workshops' power supplies to achieve smooth and prolonged operation.

 

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