Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of aluminum band saw machine in China, also supports customized service. Welcome to buy high quality aluminum band saw machine for sale here from our factory. Good service and reasonable price are available.
Aluminum band saw machine GH4240 is a standard professional Horizontal Aluminium band saw designed to cut accurately, efficiently and smoothly various aluminium products such as Pure aluminium, Alloy aluminium and Special Profiles of Aluminium. Design using a two-columns structure and an advanced hydraulic control system, specifically aimed at solving the problems encountered in aluminium cutting: materials are soft, prone to adhering to saw blades easily; Chip has accumulated on its surface; High-precision cuts require stable operation. It has a maximum width dimension of 400x400 mm; It is suitable for fixed-length blanks, batch processing, precise aluminium bar, pipe, profile and plate work pieces' cuts. A high-temperature HT300 cast iron is used, which is very hard in structure and has good dampening properties; Moreover, a specifically designed Aluminium processing industry meets the requirements for reducing wear as much as possible with aluminium. CE, ROHS and ISO9001 certified; it is a dependable product with low costs that can be used flexibly in aluminium-cutting applications for use within Aluminium-processing Workshops, manufacturing units or precision-facilities.
Product Advantages
Aluminum-Specific Optimization & High Cutting Quality
GH4240 specifically designed to cut aluminium alloys; it includes a quality alloy-steel saw-blade of size 4800 × 41 × 1.3 mm and features an excellent tooth-profile. Evenly spaced teeth and smooth-cutting edges can reduce friction with aluminium materials; after being cut by them at high speed, there is little likelihood of sticking or accumulating chips due to an increased chip-removal path. Through such Design, Burr-free uniform cuts with an error within 0.02 millimetre will be achieved without increasing manpower costs and thus output due to enhanced precision at the operation level again. Precision heat-treatable saw-blade materials provide high stiffness and toughness so that they will not become disordered or cut easily.
Flexible Speed Regulation & Efficient Operation
Using a 4Kw-high-efficiency main motor and a 0.75kW-hydraulic-motor, the GH-4240 aluminium-alloy processing machine can deliver smooth power supply to efficiently cut thick-diameter (up to 400 mm) aluminium work pieces smoothly. It has three electable saw-blade speed settings of 27, 45 and 69m/minute; According to the different aluminium grade, such as 6061, 6063 industrial aluminum and 7075 high-strength aluminium alloys can be used to reach an optimal cutting effect and quality. This machine can be operated manually or automatically with a certain degree of automation; The semi-automatic function includes auto-feed, automatic cut and return to the origin position after cutting is completed.
Dual-Column Structure & Superior Stability
Using a sturdy dual-column structure to ensure stable vertical lifting of the saw frame and minimize vibration caused by cutting. Torsion proof see frame can increase the stability of structure, and hydraulic work piece holding device has ensured that aluminium pieces are not moving during processing, thus ensuring consistent accuracy in machining.
User-Friendly Design & Easy Maintenance
GH4240 is of the flat-low profile design which can be loaded and unloaded conveniently with heavy aluminium parts. Centralized control is readily identifiable by markers and therefore the corresponding parameters need to be modified or activated appropriately. A manual saw band tighten device has been mounted for convenience in changing blades and adjusting the same; Also included are a 40-watt Coolant-water-jetting system to cool continuously while reducing friction loss and wear on the Blade so as to increase its usable time. The daily inspection is relatively easy: to oil the rotating components frequently, clean the cutting area, and test the cooling Water System
Product main technical parameters
|
SPECIFICATIONS |
Units |
GH4240 |
|
Cutting circular |
mm |
400 |
|
Cutting rectangular |
mm |
400*400 |
|
Blade speed |
m/min |
27,45,69 |
|
Blade size |
mm |
5000*41*1.3 |
|
Main motor power |
kw |
4 |
|
Hydraulic motor power |
kw |
0.75 |
|
Cooling pump power |
w |
90 |
|
Work clamping method |
Hydraulic vise |
|
|
Main transmission structure |
Turbo transmission |
|
|
Feeder type |
Roller sliding |
|
|
Machine weight |
kg |
1500 |
|
Overall dimensions (L*W*H) |
mm |
2520*1100*2100 |
Machine Standard Details
DOUBLE COLUMN STRUCTURE
StableCutting
HYDRAULIC CLAM
Standard with Hydraulic Clampfor Accurate Cut
BRAND MOTOR
Standard with InternationalBrand motor.Higher Stability Higher efficiency.
PLC CONTROL
Touch screen.
PLC Controller forAutomatic Cutting.
AUTO FEEDER
Standard with 1 Meter Feeder
PLC Controlled To Make High Speed Efficiency
FAMOUS ELETRCTS
Standard with
Famous Electrical Schneider $ Delixi Available
Application Scenarios
Aluminum Processing Workshops: GH4240 is an excellent option for aluminium processing workshops involved in the large-scale production of aluminium products. Widely applied in the production process to cut aluminium plates into a standard size, thereby serving as good starting material sources for further processes like casting and forging. The aluminium-specific optimization can make smooth, burr-free cuts; it adapts well for processing various kinds of aluminium such as 6061 and 6063 used in industry and buildings.
Automotive & Electronic Component Factories: It is applicable to automotive and electronic component manufacturers, etc., that require a certain precision in cutting aluminium alloy blanks to produce automobile lightweight components, Electronic devices, heat sink products. High precision, a good surface roughness that meets the above requirements to achieve accurate dimensions for processed parts in production and subsequent cost reduction.
Construction & Decoration Enterprises:Widely applied to construction and installation companies, it can cut aluminum profiles for Doors, Windows, Curtain Rails, Decorative Parts etc. Flexible operation and a high cutting speed can process many kinds of aluminium profiles quickly; It is suitable for use in different sizes and batches of building works and timely supplies.
Vocational Training & Precision Processing Centers:Appropriate for the Vocational Schools and Precision Processing Centre that specialization in aluminium-cutting skill training. The convenient operation, reliable performance, and aluminium-related design make it suitable for teaching professional aluminum-cutting techniques to help learners master the properties of aluminium materials and prepare well for their futures in the aluminium sector.
FAQ
Q: What are the key specifications of the Aluminum Band Saw Machine GH4240?
A: The maximum cutting capacity is 400×400mm, saw blade size is 5000×41×1.3mm, and saw blade speed is adjustable to 27, 45, and 69 m/min. Main motor Power is 4kw, Hydraulic Motor power is 0.75kw , Cooling Pump power is 40W. Total size: 2520*1, 100 *2100mm; Power supply mode: three phase AC voltage 380V.
Q: What types of aluminum materials can the GH4240 cut?
A: This machine is particularly suitable for aluminium-cutting and can be used with several types of aluminium-materials; it includes pure aluminium(1050, 1060); alloy-aluminium,(such as:6061, 6063,7075) And other special-alloy-aluminium-profiles. Aluminum bar cutter, pipe and plate cutter, profile cutting machine with various specifications for aluminium can production and other applications.
Q: Does the GH4240 effectively solve the problem of aluminum sticking to the saw blade?
A: Yes, it has been specially designed for aluminium stickiness. Saw blades have a special tooth shape with a smooth edge and an optimised passage for chips, reducing friction between the blade and aluminium during cutting to prevent blockage due to clogging of chippings; therefore, materials are not easily stuck on the saw blade. An automatic coolant supply mechanism can lower adhesion levels through cooling by reducing temperature after-cutting.
Q: Is the GH4240 easy to operate for operators with basic aluminum processing experience?
A: Yes, it can be operated by users conveniently. There is a relatively independent primary controller for the adjustment of some parameters; A simple hydraulically actuated tightening device and adjusters were both used as alternatives. A manual saw-belt tensioning mechanism to replace the blade easily; For new operators of aluminium processing work, after some guidance in brief lessons, it will be learned relatively quickly.
Q: What after-sales services are provided, and what is the warranty period?
A: Guaranty Period Under the Law: 1 year. We offer round-the-clock technical support, supply genuine spares (such as aluminum-alloy saw blades and coolant) for use, and conduct free-site operations without charge. On-site maintenance is also for hire; components will be dispatched to your site within forty-eight hours from now. Customers can freely choose custom packaging, adjust the output Voltage, etc., for localization or International application.
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