Turning Lathe CNC

Turning Lathe CNC

Turning lathe CNC TCK80 is a kind of very heavy duty, high precision horizontal slanted-bed CNC turning machine that can process large and heavy metallic materials efficiently with a stable accuracy in the shape of cylindrical, conical, complicated-curvilinear and multi-threaded parts.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of turning lathe cnc in China, also supports customized service. Welcome to buy high quality turning lathe cnc for sale here from our factory. Good service and reasonable price are available.

 

Turning lathe CNC TCK80 is a kind of very heavy duty, high precision horizontal slanted-bed CNC turning machine that can process large and heavy metallic materials efficiently with a stable accuracy in the shape of cylindrical, conical, complicated-curvilinear and multi-threaded parts; It has developed into a new type that features a 45° thickened integral-slant bed, an enormous processing area, ultra-high-strength spindle torque, and a smart auto-control system to address problems such as constrained processing range, inadequate heavy-duty capability, and poor rigidity for large parts. A high-strength, reinforced by inner ribbing, and optimize heat-treated made of cast iron material that can process various commonly processed metal materials including carbon steel, stainless Steel, aluminium alloy, Brass, Cast Iron, or high-grade alloy Steels. It offers a stable, accurate, fast solution for large-precision manufacturing workshops, heavy-machine tool industry, automobile part mass-production line, Aerospace accessories manufacture, Large-scale component fabrication etc., integrates ultra-heavy duty capabilities, high Precision and unique features of the slant-bed layout.

 

Product Advantages

45° Thickened Integral Slant Bed & Super Heavy-Duty Rigidity

The TCK-80 has a large, expanded combined inclined plane base frame; thus, the volume and weight of this medium-sized Inclinator surpass those of typical mid-sized models. Using cast iron as the base material, after quenching and four times aged artificially to eliminate internal stress and vibration resistance for extended service life. The weight is 6000 to 10000 kg; With good steadiness to process larger or heavier work-pieces without deformation; Can withstand several times as much load as ordinary Slanted-Bed lathe machines.

Ergonomic Design & Easy Maintenance

A 45° slope bed Design that offers a suitable operational Angle For easy approach to the machining area, Tool turret And Control Panel; reduces Operator fatigue caused by prolonged work under such conditions. A closed enclosure is used, which has a safe shut-off device that prevents injuries due to the cutting fluid or chip abrasion of internal components during operation. An automatic central-lubricate system has performed fixed-point quantified oiling for the guideway and ball screws, etc., to reduce wear and maintenance expenses.

High Precision & Powerful Automatic Operation

Equipped with a high-performance CNC system (GSK980TDC as the standard, optionally Siemens, FANUC or Mitsubishi), which can perform automatic programming, program simulation, parameters storage function, real-time modification function, auto-correct faults functions, and provides colour LCD display and human-computer interaction interface to ensure convenient operation. About half a second for the 12-station servo-turret tool-change, which significantly reduces idle processing Time. The spindle is driven by a 22-30kW high power variable-frequency motor and has a Variable speed variation range of 30~3000r/min; It can meet various cuttings conditions under different speeds, such as high-speed cutting of aluminium alloys or heavy-duty machining of low-alloy steels. A preloading low-noise, high-precision ball screw assembly is used for direct connection with the servomotor on both X and Z axes; The positioning accuracy meets ±0.01mm requirement , while the repeatability exceeds ±0.006 mm.

Efficient Gravity Chip Removal & Continuous Automated Processing

The problem with flat-bed lathes that cannot collect chips is solved by the inclined bed of TCK80; Gravity will assist in releasing these chips. Chips and coolant produced during cutting naturally fall into the installed efficient-automatic chip-conveying system under gravity to avoid blockage of chips at the machining site, protect the guide rail, spindle and tool from wear and thermal deformation. This Design Shortens the Time of Hand-Cleaned by About Half, Ensures Continuous Self-Operation For 24 Hour Longer Tool Life Is Increased By Up To Three-Four Times Extended Production Efficiency And Stability.

 

Product main technical parameters

 

SPECIFICATIONS

Units

TCK80

TCK63Y

Swing over bed

mm

800

800

Swing over cross slide

mm

600

500

Max. workpiece length

mm

1000 /1500 /2000 /3000

1000/1500/2000/3000

Max. cutting diameter

mm

660/630

500/600

Spindle bore

mm

105

105

Spindle nose type

-

A2-11

A2-11

Spindle speed steps

-

Stepless

Stepless

Spindle speed range

rpm

50-1500

50-1500

Chuck

-

15'' Hollow hydraulic chuck

15'' Hollow hydraulic chuck

X axis travel

mm

335

350

Y axis travel

mm

 

±75

Z axis travel

mm

1000/1500/2000/3000

900/1400/1900/2900

X axis rapid traverse

m/min

12

12

Y axis rapid traverse

m/min

 

12

Z axis rapid traverse

mm/min

16

16

Main motor power

kw

15/18.5

15/18.5

Turret type

 

Servo turret 12position

12 station power turret with Y axis

Turret Model

   

BMT65-ER40

Tailstock quill taper

-

MT6

MT6

Tailstock base travel

mm

900/1400/1950/2950

900/1400/1900/2900

Guide rail type

-

Slant bed linear rail

Machine weight

kg

6000/7000/8000/10000

8000/9000/10000/12000

 

Machine Standard Details

 

211001

INTEGRAL CASTING STRUCTURE

1.High strength high quality one piece cast iron.
2. Adopt 30 degree slant bed casting

212001

SPINDLE UNITS

Standard: china famous spindle unit, spindle speed stepless 4500rpm

213001

LINEAR RAIL

Standard:Taiwan HIWIN Ball linear rails.

214001

SCREW

Standard:Nanjing/Taiwan Screw using SKF bearing.

215

CNC CONTROL SYSTEM

Standard:GSK 988TA controller system.

216

HYDRLIC CHUCK

1.Standard: A2-6 spindle with 8 inch hollow hydraulic chuck.

217

SERVO TURRET

Standard with 8 position servo turret

218001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .

219001

ELECTRICAL COMPONENTS

Standard Schneider electrical components.

221001

TESTING

Each machine passed Renishaw laser interferometer testing

 

Application Scenarios

01/

Heavy Machinery Component Processing:Wide use in manufacturing large and heavy mechanical parts of the following: Large Shafts, Gear Blank, Bearing Sleeve, Chassis Part of Construction Machinery and Mining Equipment & Engineering Machines. TCK80 has a very strong structure, large weight-bearing capacity, enough room for workpiece placement and other operations, suitable for processing high-strength steel materials such as heavy machinery components, with stable structural strength and dimension accuracy.

02/

Automotive Parts Mass Production: Applied to large-batch processing of large-scale automatic parts, including engines' crankshafts, transmissions' shafts, brake discs, heavy-duty chassis components, etc. High Precision, Fast Tool Change, High Chip Removal Rate to Ensure Consistent Product Quality and Meet the Strict Quality Standards of the Automotive Industry. Its strong capability in heavy-duty applications meets the requirements of large quantities of low-cost parts for automobiles.

03/

Aerospace & Precision Large-Part Processing: For processing of Aerospace accessories including aircraft Engine Parts, Hydraulic Fittings and large precision Instrument Components etc. It has a high-precision positioning capability, stable operation, can handle complicated curved workpieces; Its good surface finishing effect and accurate dimension control meet the quality requirements for high-valued-additional components of Aerospace or precise manufacture in other Industries.

04/

Large-Scale Mold Accessory & Custom Processing: Suitable for processing large mould accessories, including mould shafts, mould sleeves and guide rails; also suitable for small-batch custom processing of relatively complex non-standard large parts, such as industrial pumps' cylinder heads or Valve Components, etc., marine Parts, etc. Flexible Programming to achieve an automatic work state, able to handle various situations; fast processing speed and improved quality in processing.

05/

Large Precision Manufacturing Workshops & Heavy Industry Enterprises: Suitable for large-scale precision manufacturers and heavy industries that perform numerous precise or extremely demanding turning operations, Its intelligent automation performance, rapid cleaning of iron filings and compact design improve the overall production efficiency and reduce labor costs.

 

 

 

FAQ

 

Q: What are the key specifications of the Turning Lathe CNC TCK80?

A: The maximum swing over bed is 800mm, and the maximum cutting length is 800-3000mm (optional). Spindle speed range is 30~1500r/min (steps-free speed regulation), X/ Z-axis position accuracy± 0.01mm, repeat positioning error within ±0.006mm. A spindle hole with a diameter of 105mm(optional) or 130mm; A chuck hole size is 12inches(Hydraulic Chuck Option available). X/Z-axis travel is 300mm/1000-3000mm for the cutting length range; net weight 6000~10000 kg ;main motor power 15 -18.5 kW.

Q: What are the advantages of the TCK80 CNC slant turner?

A: Core advantages is: Swing-over-bed distance, load-bearing capacity and motor power; The TCK80 has a large swing-over-bed (800mm) as well as a large spindle-bore size (105mm ); Also have more powerful motors (15~18.5kw v). Its greater net weight and better stiffness are more prominent features; it can process massive workpieces; It Focuses On Midsize Precision Parts Processing.

Q: What metal materials can it process, and can it handle complex curved surface and multi-threaded parts?

A: It is able to process various metal materials such as carbon steel, stainless steel, aluminium alloys, bronzes, cast-iron, high-quality alloy steels, etc. Yes, it has been equipped with a high-performance CNC system and 12-station servo-turret, which can perform line-of-sight, circle-and-point, or parabola-linear interpolation to process various curved surfaces, eccentric holes, and multi-threaded components such as metric, imperial, units of measurement, or pitch.

Q: What after-sales services are provided, and what is the warranty period?

A:  The warranty term is 12 months; the spindle, motor, CNC system and turret are covered by a 18-month warranty. We offer round-the-clock online technical support, video troubleshooting, delivery of genuine spare parts, free on-site operation and programming training services; Paid one-time on-site maintenance service provided.

Q: Is it suitable for heavy industry enterprises, and what are the power requirements?

A: Yes, its excellent properties of great heaviness, high accuracy and efficiency can be used in large-scale precise-manufacturing enterprises and heavy industry workshops. Power supply voltage of 380V / 50Hz, suitable for many industrial workshops' power supplies. The 15/18.5 kW high-power primary motor has a sufficiently strong torque and power to provide stable, uninterrupted super-heavy-duty precise turning capability for extended use in large-scale heavy industry production.

 

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