CNC Milling Aluminium Machine

CNC Milling Aluminium Machine

CNC milling aluminium machine VMC650 has vertical spindle positioning function, which makes the precision of machining better met with users requirement for work piece processing.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of cnc milling aluminium machine in China, also supports customized service. Welcome to buy high quality cnc milling aluminium machine for sale here from our factory. Good service and reasonable price are available.

 

CNC milling aluminium machine VMC650 has vertical spindle positioning function, which makes the precision of machining better met with users requirement for work piece processing. Integrate high-performance CNC control technology, Aluminium-proprietary cutting techniques and strong compact design to serve the special processing requirements for aluminium materials such as lower hardness, better ductility, easier chip collection and so on. This vertical machining centre can process numerous kinds of aluminium products, such as aluminium alloy parts, aluminium Profiles, automobile Aluminium parts, Electronic Aluminium casings, etc. A 800x400mm worktable size; The tool path area reaches x650×y400×z500mm, spindle speed can reach up to 10,000 RPM for stable and precise processing aluminium. Casted in high-quality HT300 cast iron to enhance its structural strength, vibration damping capabilities, thermal endurance, etc., the VMC-650 machine has been produced. Equipped with a professional CNC system, BT40 high-speed spindle and 16-station automatic tool-magazing (ATC) device to ensure the smoothness, efficiency and precision of aluminum processing, used as the key equipment for aluminum products production, automobile parts factory and electronic component workshop.

 

Product Advantages

Aluminium-Specific Design & High Cutting Efficiency

VMC-650 CNC machining center is equipped with two BT40 high-speed spindle and can reach its full rotating speed of 8,000r/m in hard materials, while it only achieves this level under half-hourly rate during work-piece machining on VMC-650. It has designed a particular chip-removal Structure comprising of a slanted Bed and a powerful Chip Conveyor to eliminate Aluminium Chippings with high Probability Accumulation promptly without causing Tool Jamming or Work-piece Scratches. Cut-off Tools Interface Optimized For Alumina Machining ; Supports Diamond and Tungsten-Cobalt ( WC ) Tools To Extend Tool Life And Maintain Good Surface Quality On Aluminum Materials.

High Precision & Stable Performance

Using third-level precision ball screws and linear guideway in all axes of the VMC650 to achieve precise operation; Its position accuracy meets ±0.008/300mm, and the repeatability motion error reaches within ±0.005 mm range. Artificial treatment for the machine after manufacturing to remove internal stress to minimizing vibration during high-speed aluminium-milling operations and avoid thermal deformation of work-pieces. There is usually an ultra-precision angle-contact bearing on the spindler, and its deviation will not exceed 0.01 millimeters; thus ensuring uniform cut-in-force distribution for aluminium parts machined by this spindle device.

Intelligent Control & User-Friendly Operation

Equipped with a GSK CNC system, VMC-650 has functions of G code programming and an easy-to-operate colour touchscreen display for quick parameters settings, programs modifications and faults diagnosis. A two-department umbrella-type ATC system can make a quick Tool Exchange in 6 seconds to reduce unprocessed Time and improve production efficiency. supports a self-operation, half-automatic and manual operation mode; has an automatic-lubricate-program that triggers at regular times for critical components' lubrication maintenance to prolong machine's service life. X-Y-Z axis maximum rapid traverse velocity exceeds 20 m/min to rapidly reduce the processing cycle for small- and large-batch aluminum products.

Compact Structure & Comprehensive Safety Protection

The VMC650 has a small size: A total height of 2400x2000x2550mmand Net Weight is only 3200kg, which is convenient for the Workshop in Space Limited. A full use of the vertical space, and a combined control panel that minimises wiring to simplify installation/services. Equipped with various types of safety protection devices, such as an immediate-stop button, spindle overcurrent protection, tool-collision detection and enclosures that completely enclose the machine to avoid splashing aluminium chips and protect operators' safety. Also equipped with an air-blowing function that cleans the chips off the workpiece surface and tools to keep the working environment clean.

 

Product main technical parameters

 

SPECIFICATIONS

Units

VMC650

Table size

mm

800*400

X axis travel

mm

650

Y axis travel

mm

400

Z axis travel

mm

500

Max. worktable load

kg

400

T slot(number-width*pitch)

-

3-18*120

Max. spindle speed

rpm

8000

Spindle taper

mm

BT40

Main motor power

kw

5.5

X/Y/Z rapid traverse speed

m/min

24/24/20

Cutting feed speed

mm/min

1-10000

Guide rail type

-

Linear rail

Distance from spindle axis to column surface

mm

469

Distance between spindle nose and table surface

mm

115-615

Positioning accuracy

mm

0.0075

Repeat positioning accuracy

mm

0.005

Tool magazine

-

Arm 16

Max. tool diameter

mm

φ90

Max. tool weight

kg

8

Machine weight

kg

3800

Overall dimension(L*W*H)

mm

2400*2000*2550

 

Machine Standard Details

 

11001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
12001

CONTROL SYSTEM

Standard: GSK980 / KND1000 control
13001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle BT40 8000rpm

2. Passed dynamic balance ISO rating test
14001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 16 tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
16001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
19001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Aluminium Product Manufacturing Factories: The VMC650 is commonly used in the manufacture of aluminium products factories to process aluminium alloy parts, aluminium Profiles and aluminium cases. The aluminium-specific cutting Design can efficiently and accurately process these materials; therefore, it meets the Production Requirements for Household Aluminium Products, Industrial Aluminium Components, Decorative Aluminium Parts. The auto-tool-changes, along with a fast spindle speed setting feature, batch-process aluminium product Batches in order to lower labour cost and improve consistency.

02/

Automotive Aluminium Components Manufacturing: Suitable for automotive part factories that produce aluminium products such as Engine Bracket, Alu Wheel, Body Parts of Automotive Products. High-precision and stable-performance products can meet the Dimensional Accuracy Requirements of Automotive Aluminium Parts for Light Weight and High Strength in the strict demands of the automobile industry. It can process complicated-aluminium-components in a single-Clamping, reducing the number of processing stages and increasing production Efficiency.

03/

Electronic & Electrical Industry:The VMC650 process aluminium casings, heat sinks, and connectors for electronic products in the electronic and electrical industry. High-quality, fine workmanship that meets the requirements for product appearances and functional specifications in electronics. Compact structure and a clean processing environment are suitable for electronic component workbenches, which aligns with the Miniaturization and high-precision direction of electronic product development.

04/

Precision Mold & Custom Processing Workshops: Suitable for precision mould factories and Personalization processing workshops. It is suitable for producing small-aluminium-mould-parts and one-off or low titer custom aluminium-components in precise shapes based on customer requirements flexibly. A 16-stop ATC system that can coordinate multiple operations with considerable aluminium part capacity; It can handle a batch size and various combinations.

 

FAQ

 

Q: What are the key specifications of the CNC Milling Aluminium Machine VMC650?

A: A 800x400 mm work-piece Size and its rated Load is 400 kg. X/Y/Z-axis movement range: 650x400x500mm; Spindle speed adjustable from 0 to 8, 000r/min. Equipped with a 5.5kw AC servo main motor and a 16-Station Umbrella Type ATC System. Positioning error is within ±0.008/300mm; repeatability positioning Error is below ±0.005mm. In total length * Width * Height: 2400mmx2000mm×2550mm;Net Weight: 3.2t;Supply voltage: Three-phased supply, rated voltage of 380v.

Q: Can the VMC650 process materials other than aluminium?

A: Although optimize particularly for the processing of aluminium and its alloys, it can also be applied to cutting various types of materials, such as copper, Magnesium Alloy Products, Engineering Plastic Parts, etc. Its main Design and Parameters are based on aluminum Processing to achieve the highest Efficiency and Quality during the Process of Aluminium Materials.

Q: How to solve the problem of aluminium chip accumulation during processing?

A: A Powerful chip removal are integrated into the machine to swiftly unload aluminium chippings after processing has begun. Furthermore, there is a built-in air-blowing function that removes dust from the work-piece automatically while it moves; also, to avoid blockage of tools or works when processing, etc.

Q: What is the tool change speed, and how many tools can the ATC system hold?

A: The 16-station umbrella-type ATC system's tool-change speed is 6s (tool-to-tool); Non-machining Time can thus be shortened by an Order of Magnitude more rapidly. A maximum of 16 tools can be stored in the tool box; Aluminium components can be machined using several methods, including Drilling or Tapping etc.

Q: What after-sales services are provided, and what is the warranty period?

A: Safeguard time for a year. We offer 24-hour continuous service for technical support, provide genuine spare parts such as spindles, ball Screws and aluminium-specific cutting tools, and conduct on-site operations. Also, there is a delivery of spares to the customer's site within if possible with good transportation conditions. The CNC system and tool library capacity for applications to be customized separately.

 

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