Vertical CNC Machining Center

Vertical CNC Machining Center

Vertical cnc machining center VMC860 (VMC), abbreviated as "vertical CNC machine", which has been widely used in industry and education recently. Integrating high-precision CNC control technology, optimize structure Design and intelligence operation function, to complete milling, Drilling ,Boring tapping and other fine machining process in one time hold, greatly Reduce the number of production processes and enhance Processing accuracy.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of vertical cnc machining center in China, also supports customized service. Welcome to buy high quality vertical cnc machining center for sale here from our factory. Good service and reasonable price are available.

 

Vertical cnc machining center VMC860 (VMC), abbreviated as "vertical CNC machine", which has been widely used in industry and education recently. Integrating high-precision CNC control technology, optimize structure Design and intelligence operation function, to complete milling, Drilling ,Boring tapping and other fine machining process in one time hold, greatly Reduce the number of production processes and enhance Processing accuracy. Applicable to various types of work-pieces; For example, it can process many kinds of carbon steel, stainless Steel, Alloy Steels and copper alloy work-pieces, high strength aluminium alloys or other materials. A 1000 x 550 mm work-piece size; maximum travel: X850 * Y600 * Z600mm; spindle speed as high as 12000 rpm and more precise operation. A high-precision cast HT300 steel piece is assembled to strengthen it , making VMC860 very stiff, non-vibratory and heat-resistant under extreme operating conditions for extended continuous-duty use. A high-precision CNC system is equipped with a BT40 fast-spindle motor and 24-tool-change units; It can be considered one of the main equipment in mechanical manufacture, mould processing or auto-part production areas.

 

Product Advantages

Optimized Structural Rigidity & Enhanced Cutting Performance

VMC860 adopts one-piece cast-iron worktable a; an internal reinforced ribs system is added during the third artificial ageing cycle to enhance rigidity in support for fast-moving cutting or large-machined components. A heavily reinforced spindle head is introduced in this project to improve the machine's load-bearing capacity for deep-cutting operations, high-speed-milling applications, as well as processing materials that are highly hard. Direct drive of the spindle to minimize power loss and maintain a high degree of precision operation; Sealed spindles effectively avoid contamination by chips or coolant, thereby extending their lives.

High Precision & Long-Term Stability

X, Y, and Z-axis arms have high accuracy third-class ball-screw drives equipped with RGH55 rollers, which have a Positioning Error ≤±0.008 mm at 300 mm; Repeatability Motion Deviation ≥±0.006 mm in accordance with relevant norms. A BT40 high-speed spindle that is driven by a 11kw AC servo-motor has been equipped with extremely low-run-out value as less than one twenty-fifth of the rotor diameter: < 0.003mm. In addition, it has a smart temperature compensation feature that can detect changes in ambient Temperature Continuously Adjust related Parameters To Eliminate Thermal deformation over Time Stabilizes Processing Accuracy.

Intelligent Automation & Efficient Production

VMC860 has been unified installed in the GSK CNC system and its colour LCD screen can operate normally when executing program\, modifying parameters or displaying faults etc. Four-Tool change time is less than 4.5S with the Motion Technology at 24 stations; optimization maintenance to reduce downtime further, increasing production volume and operating efficiency still higher. It can be operated in three ways: fully automatic, semi-automatic or manually; The Centralized automatically lubricate the key parts to ensure adequate grease supply and thus reduce wear and avoid accidents. The maximum quick traverse Speed for all axes is 40 mm/S; Multi-component processing capability.

Humanized Design & All-Round Safety Protection

A single-piece electrical cabinet that has been split to improve ventilation and prevent heat accumulation around the equipment from affecting its normal operation. A large-capacity chip-collecting box are used to swiftly collect chips, thereby maintaining an excellent working Environment. The safety devices include an immediate-stop-button, spindle-overload-detector; tool-clash-protection device etc.; There is also a fully enclosed protective shell to ensure the life-safety of operators and decrease the possibility of splintering debris injuring hands or fingers. Detachable manual Pulse Generator improve Operability convenience Adapt Different Operator Habits.

 

Product main technical parameters

 

SPECIFICATIONS

Units

VMC860

Table size

mm

1000*550

X axis travel

mm

850

Y axis travel

mm

600

Z axis travel

mm

600

Max. worktable load

kg

600

T slot(number-width*pitch)

-

5-18*90

Max. spindle speed

rpm

8000

Spindle taper

mm

BT40

Main motor power

kw

7.5

X/Y/Z rapid traverse speed

m/min

24/24/20

Cutting feed speed

mm/min

1-8000

Guide rail type

-

Linear rail

Distance from spindle axis to column surface

mm

590

Distance between spindle nose and table surface

mm

130-660

Positioning accuracy

mm

0.0075

Repeat positioning accuracy

mm

0.005

Tool magazine

-

Arm 24

Max. tool diameter

mm

78/120

Max. tool weight

kg

8

Machine weight

kg

5600

Overall dimension(L*W*H)

mm

2900*2400*2800

 

Machine Standard Details

 

11001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
12001

CONTROL SYSTEM

Standard: GSK980 / KND1000 control
13001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle BT40 8000rpm

2. Passed dynamic balance ISO rating test
101001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
16001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
19001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Heavy Machinery Component Manufacturing:VMC-860 mainly serves in large-scale component processing by numerous major heavy-industry companies, such as gears, boxes and machine-barrel production, etc., for hydraulic cylinders. Its excellent cutting performance and fine-precision meet the demanding standards for producing precise parts in heavy machinery manufacture to a high degree of exactness. Automatic Tool Change Function and Efficient Processing Adapt to Large-Batch Production, Reducing Labour Costs and Improving Product Consistency.

02/

Precision Mold & Die Processing: Applicable to precise mould production units; process the bases of moulds or cavity parts with higher accuracy requirements. High-stiffness; good motor drive performance and stability can reach deep parts of the cavity under conditions with relatively little polishing processing after drilling. The 24-station ATC system can be quickly switched to several tools; The optional fourth-axis connection module provides multiple sides in a single process and improves mould quality and reduces the production cycle.

03/

Automotive & Aerospace Component Production:In the automotive and aerospace industry, the VMC860 can process high-strength metal components for engines, chassis, etc., of cars, or for Aerospace Structural Parts. It has a high degree of accuracy, quickness and stability to meet the stringent Quality standards for these Industries; it ensures product Safety and Reliability. It can process high-strength alloys and meet the requirements of light weight and good performance for Automotive Aerospace Parts.

04/

Precision Instrument & Custom Processing:Suitable for precision instrument factories and custom processing workshops. Processes high-precision instruments' parts and customers' own-made metal products in response to small-batch and multiple-variety production requirements. Flexible modes and high-precision positioning capabilities are suitable for numerous types of medical devices, electronics products, and Aerospace Components that have complicated shapes.

 

FAQ

 

Q: What are the key specifications of the Vertical CNC Machining Center VMC860?

A: Dimensions of the workbench: 1,200×500 mm; Capacity Limit:600 kg. X/Y/Z Axis movement is 850×600×600 mm; Spindle speed range: 0 to 8000 r/min. Equipped with an AC servo main motor of 7.5 kW and a 24- station umbrella-type ATC system. Positioning error is ±0.008/300 mm, Re-positioning Error:± 0.005 mm. Overall Size: 2900 × 2400 × 2800mm;Net Weight: 5200kg ;Power Supply Type: Three-Phase,Three-Phases AC Power Source Voltage 380V .

Q: What materials can the VMC860 process?

A: Can process various ferrous metals such as carbon steel, stainless steel, alloy steel and tool steel), non-ferrous Metals include copper alloys, aluminum Alloy. Suitable not only for rough but also for finetuning processing of hard or soft metal materials of varying thicknesses, it can work in other situations as well.

Q: How does the intelligent thermal compensation system work?

A: Non-thermal compensation System that incorporates a sensor to continuously track Temperature variations among components such as the spindle and bed during machining operations. If there is a thermally induced displacement during machining, it needs to be corrected by the CNC system according to that correction amount in order to restore uniformity of machining errors.

Q: Can the VMC860 be equipped with a 4th axis?

A: Yes, it can. There is a fourth-axis interface in the machine, and an optional addition of a rotary table for workpiece rotation meets user demands. To enable multi-sided once-processing of the workpiece, shorten the clamping time and reduce position error to enhance the productivity for complicated parts.

Q: What after-sales services are provided?

A: The usually-warrantied period is for a year. Provide round-the-clock online technical support, supply genuine spares including spindle units and ball screw assemblies, and offer zero-charge site-operated equipment training service. On-site maintenance is available for purchase independently; spares will be delivered to the customer within 72 hours for major users in industry. Customization of a CNC system and tool library is available at any time.

 

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