Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 4 axis horizontal cnc milling machine in China, also supports customized service. Welcome to buy high quality 4 axis horizontal cnc milling machine for sale here from our factory. Good service and reasonable price are available.
The 4 axis horizontal cnc milling machine HMC500 is of good quality and applicable; it can process relatively complex, small-size or medium-sized parts. Unlike the vertical machining center or three-dimensional horizontal type, it has a four-linkage system and good high-speed processing ability; It is also relatively small in size but very stable and thus can meet enterprises' requirements for precise parts and high-production capacity. Mainly used for the processing of a wide range of metals, including carbon steel, alloy steel, aluminium alloys, copper alloys and mould steels; Also suitable for processing high performance non-metallic materials such as engineering plastic parts and other products in multiple fields .
Product Advantages
4-Axis Linkage & Complex Processing Capability
HMC500 comes standard with an ultra-precise three-linear-axis plus one rotational-axis device; as such, it allows for single-joint loading to complete multiple angles, multiple surfaces and complicated curves of the work-piece. Rotary motion is driven by a servo-controlled index table; it can rotate within a range of 360 degrees, or be indexed to the lowest precision required at 1 degree increments optionally. It can deal with complicated parts such as curved-surface components, irregular sleeves and multi-hole work-pieces, which is easier than three-axis machine tools or vertical machining center.
High-Speed & High-Precision Performance
The machine uses a high stiffness integral T-shape cast-iron bed and large span columns that have been processed using casting technology after being subjected to a secondary vibration-aged process to improve overall rigidity and vibration-damping performance. With a BT40 spindle, core-feeding ball-screw mechanism and high-toughness roller-linear guide path design, the error within 300 millimeters is less than 0.008 millimeters. A 11-15 kW spindle motor drives at least as much torque to facilitate low-power start-up (LPS)-based high-maintenance-level automation in the case described here.
Compact Structure & Efficient Operation
HMC500 compared with the large four-axis vertical machining centre, there are some differences in structure: Its standard Size is around 4650×3250x3000mm; The net Weight can range between 7.8 tons and 10.5 tons.Equipped standard with a three-and-a-half-disk type manipulator tool magazine that has a tool-change time range of 2.5-4s, greatly lowering the proportion of idle processing time. Built-in two-spiral-chip-conveyor and a forced-cooling-system that can remove chips quickly, maintain the temperature of molten iron stable over a long run-time.
Flexible Configuration & Cost-Effectiveness
The HMC500 can be configured with up to 8000RPM for the spindle motor, a six-workstation tool magazine and an automatic pallet changer for reuse. Since the CNC system is easy and not many programs need to be written; Besides that, it features a native intelligence-driven autonomous self-diagnosis feature which helps to solve operator-friendly issues when operating. Compared with import-based four-axes horizontally oriented types, it offers similar performance while maintaining a lower price and reducing enterprise's investment recovery period .
Product main technical parameters
|
SPECIFICATIONS |
Units |
HMC500 |
|
Table size |
mm |
500*500 |
|
X axis travel |
mm |
800 |
|
Z axis travel |
mm |
600 |
|
Y axis travel |
mm |
600 |
|
Distance from spindle center to table surface |
mm |
100-750 |
|
Distance between spindle nose and table center |
mm |
150-950 |
|
Table quantity |
pcs |
1 |
|
T slot(number-width*pitch) |
mm |
5-18*100 |
|
Max. worktable load |
kg |
500 |
|
Table indexing |
° |
1°*360 |
|
Maximum speed of table |
r/min |
10 |
|
Main motor power |
kw |
11/15 |
|
Spindle taper |
BT40 |
|
|
Max. spindle speed |
rpm |
8000 |
|
Cutting feed speed |
mm/min |
1-10000 |
|
Rapid traverse speed |
m/min |
36/32/32 |
|
Tool magazine |
Arm24 |
|
|
Max. tool diameter |
mm |
78/120 |
|
Max. tool length |
mm |
300 |
|
Max. tool weight |
kg |
8 |
|
Tool change time (tool to tool) |
sec |
2.5 |
|
X,Y,Z axis positioning accuracy |
mm |
0.01 |
|
X,Y,Z axis repeat positioning accuracy |
mm |
0.005 |
|
B axis positioning accuracy |
″ |
12″ |
|
B axis repeat positioning accuracy |
″ |
6" |
|
Machine weight |
kg |
8500 |
|
Overall dimension(L*W*H) |
mm |
4650*3250*3000 |
Machine Standard Details
MACHINE CONSTRUCT
High strength high quality HT300 cast iron
CONTROL SYSTEM
Standard: syntec control system
TAIWAN PRECISION SPINDLE
1. Taiwan spindle BT50 6000rpm
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan arm 24 tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Each machine passed Renishaw laser interferometer testing and ballbar testing
Application Scenarios
Automotive Parts Manufacturing: Wide-ranging applications in the production of various automotive components, including engine accessories, steering columns, transmission cases, Brake Caliper etc. Four-axle connection technology has the ability to precisely process complex curve work-pieces and multiple angles of holes, meeting the general production standardization requirement for automotive products parts .
Precision Electronic & 3C Components:Suitable for processing small-precision electronic and 3C products, including 5G communication accessories, precise shaft pins, electronic connectors, miniature gears and other components. Its high precision, 4-axis complex-Processing Capability meets the requirements for accuracy and Miniature of Electronic Components.
Small Mold & Die Industry: Suitable for processing small to medium-sized mould, mould inserts, etc., including plastic injection mould, small stamping mould and electronic products Mould. Four-bar linkages have been widely used for the manufacture of various mechanisms due to their low manufacturing cost and small size.
Medical Equipment & Precision Instruments: Applied to the processing of precise medical device components those requiring high precision and a complicated shape (orthopedics implant bracket medical instrument part). High Accuracy and Four-axes Operation Capabilities of the HMC500, which meets strict Medical Device requirements.
R&D Institutions & Vocational Education: Suitable for research institutes and vocational schools' experiments and classes. Can be used to Realize the processing of composite parts with complex structures, to improve processes and train professionals in multi-axis C perhaps some innovative technology;
FAQ
Q: What are the key specifications of the 4 axis horizontal cnc milling machine HMC500?
A: A regular work table is about 500×500mm, and it can bear loads of around 500-700kg. X-Y-Z axes of travel: 800 × 800 mm x 600 mm; A-axis: Rotates ±360 degrees. Spindle Speed: Range from 40 to 8000 rpm; optional: 15,000 rpm; Positioning accuracy within ±0.008 mm/300 mm; Repeat positioning error under ±0.005 mm.
Q: What is the tool change time and can the tool magazine be upgraded?
A: The standard 24-station disc-tool-magazine type tool-changing time is usually between 2.5 and 4 seconds long. Can bear up to an eight-to-twelve-kilogram tool, has a maximum diameter range of eighty-to-seventy millimeters, and a longest reach of three hundred-and-fiftyto-five-hundred-and-fiftymillimeters. A tool magazine with 30stations is feasible based on processing requirements.
Q: What materials can the HMC500 process, and is it suitable for complex curved surface processing?
A: Mainly processes metals such as carbon structural steels, alloy structural steels, aluminium alloys, copper alloys, and mould steels; also works with engineering plastics. Yes, the four-axes linkage structure can precisely process complicated curves and multi-directional work-pieces without repetition in fixture installation to improve processing accuracy .
Q: What after-sales services are provided, and what is the warranty period?
A: The standard warranty period is one year; for the core components such as spindles, linear guides and ball screws, etc., a second-year extension applies. We offer 24-hour uninterrupted technical services, site-level repairs, provision of official spare parts, free operator instruction courses, and post-delivery video inspection service. Engineering services include overseas acceptance and installation (charged) .
Q: Can the HMC500 be equipped with an automatic pallet changer, and what is its power consumption?
A: Yes, it is optional that the rotary-automatic-pallet-changer (APC) should be added for load-unload of multiple work-pieces simultaneously, thus increasing production efficiency. Spindle motor power supply: 11~15 kW; Reasonably low total energy consumption; Suitable for continuous full-load operation.
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