Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of hmc1075 horizontal machining center in China, also supports customized service. Welcome to buy high quality hmc1075 horizontal machining center for sale here from our factory. Good service and reasonable price are available.
HMC1075 Horizontal Machining Center is a precision, large-capacity horizontal machining center that can manufacture complex-shaped parts with many different profiles all at one time. Although vertical machining center have advantages over them horizontally positioned, their optimize structure solves problems such as large multi-clamping errors and poor efficiency during the processing of complicated parts; Thus, a suitable machine tool has been determined to meet these requirements at present time. Mainly used for processing a variety of high-strength metals, including carbon steels, alloy steels, mould steels, high-strength aluminium alloys, cast irons and other materials; It can also be adapted to the requirements of processing some special non-metallic Materials, such as Engineering Plastics and Composite Materials, etc., thus offering stable and effective Processing Solutions for all sectors.
Product Advantages
Excellent Multi-Surface Machining Efficiency
HMC-1075 has an inverted spindle structure that can perform multiple angle and surface operations simultaneously at once when processing workpieces, thus reducing the error brought about by repeated clamping repeatedly and increasing production efficiency significantly. Its working table has a size of 1300mm x 600mm, suitable for holding relatively large and heavy workpieces such as engine blocks or mould blanks to ensure that processing can be carried out with great volume.
High Rigidity & Stable Processing Performance
The machine's bed, column and workpiece table were made by casting in high-grade through a second-time vibration aging treatment to eliminate stress in place uniformly to improve mechanical strength, dimensional accuracy, overall reliability against vibrations, etc. A BT40/50 spindle is installed that can drive continuously at low speeds to cut hard materials such as high-strength metal and alloy work-pieces; precise guiding Scrape the guideway to ensure smooth operation under no-load conditions during extended periods in production.
High Efficiency & Cost-Effective Configuration
Standard equipped with a 24-station disc-shaped tool magazine and has a quick-change time of around 2-2.5 seconds for tools between jobs; It can handle multiple operations simultaneously more efficiently. Compared to imported horizontal Machining Centers, the HMC 1075 has similar process accuracy and capability while being cheaper; This helps shorten our investment payback time. It can also operate for 24 hours continuously and boost output.
Flexible Adaptability & User-Friendly Operation
By default, the machine is oriented in three orientations; optionally a four-orientation CNC indexing Table can be added for processing complex shaped Work-pieces such as curves with Multiple Angles. Can optionally select GSK, FANUC or Siemens; it has an intuitive design of easy operation, simple programming and supports DNC online-machining and intelligent fault-alert function, thus reducing operators' difficulty in operating. Also enhancing the user experience by implementing a more humanized Design for both operations panels and work-piece loading/unloading Areas.
Product main technical parameters
|
SPECIFICATIONS |
Units |
HMC1075 |
|
Table size |
mm |
1300*600 |
|
X axis travel |
mm |
1000 |
|
Y axis travel |
mm |
750 |
|
Z axis travel |
mm |
600 |
|
Distance from spindle center to table surface |
mm |
150-900 |
|
Distance between spindle nose and table center |
mm |
90-690 |
|
T slot(number-width*pitch) |
mm |
5-18*100 |
|
Max. worktable load |
kg |
800 |
|
Main motor power |
kw |
7.5/11 |
|
Spindle taper |
BT40 |
|
|
Max. spindle speed |
rpm |
8000 |
|
Cutting feed speed |
mm/min |
1-10000 |
|
Rapid traverse speed |
m/min |
24/12/24 |
|
Tool magazine |
Arm 24 |
|
|
Max. tool diameter |
mm |
112/200 |
|
Max. tool length |
mm |
400 |
|
Max. tool weight |
kg |
18 |
|
Tool change time (tool to tool) |
sec |
3 |
|
Machine minimum setting unit |
mm |
0.001 |
|
X,Y,Z axis positioning accuracy |
mm |
0.0075 |
|
X,Y,Z axis repeat positioning accuracy |
mm |
0.005 |
|
Machine weight |
kg |
7500 |
|
Overall dimension(L*W*H) |
mm |
4600*3200*3000 |
Machine Standard Details
MACHINE CONSTRUCT
High strength high quality HT300 cast iron
CONTROL SYSTEM
Standard: GSK980 / KND1000 control
TAIWAN PRECISION SPINDLE
1. Taiwan spindle BT40 8000rpm
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan OKADA arm 24tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Each machine passed Renishaw laser interferometer testing and ballbar testing
Application Scenarios
Aerospace & Military Industry: The HMC1075 has been used to address some of precision issues in aviation and security technologies such as aircraft engines, drone Structures, Aerospace Hydraulic Valve Assemblies and Military Equipment parts. Components of this type must have an extremely high degree of accuracy and surface roughness; usually, a machine that is more precise and stable can meet the needs in full to ensure product Safety and Quality.
Automotive Parts Manufacturing: Mainly to process a large number of automotive-core components, including engine block, cylinder head, gearbox, steering knuckle and brake caliper, etc. One-time clamping multi-surface machining technology can significantly increase production efficiency while reducing production costs to ensure consistent and high-assembly-quality automotive Parts. This technology is more applicable in a large number of automobile part fabrication plants.
Mold & Precision Machinery Manufacturing: Adopted to process large mould blanks, mould inserts and high-precision parts such as stamping molds, die-castings, etc., for mechanical parts. It has a considerable cutting ability to make rough pieces of parts with reasonable size mould blanks, as well as higher requirements meet processing demands in some extent require less post-treatment improvement production process efficiency.
Heavy Machinery & General Machinery Processing: In the processing of large-scale structures for heavy equipment, such as hydraulic valve bodies, support Seats, and chassis components with high load-carrying capacity and a significant weight factor. Adapt to multi-variety, small-batch production for common mechanical parts like castings and steel parts, and have strong flexibility and broad application range.
FAQ
Q: What are the key specifications of the HMC1075 Horizontal Machining Center?
A: The main component is as follows: generally speaking, there are many standard sizes for workbenches today. X-axis: 1000 mm; Y-Axis: 750 mm; Z-Axis: 600 mm. Spindle speed range: 0~8000 rpm; Positioning error within ±0.008 mm for a length of 300 mm; Repeat positioning error <±0.006 mm. Adjust parameters to meet specific needs, then Custom them.
Q: What is the tool change time and can the tool magazine be upgraded?
A: A standard arrangement consists of 24 discs on the disc-type manipulator tool magazine, and each tool replacement takes about two or three seconds. The tool magazine can have up to thirty stations as per processing requirements and will thus more readily satisfy demands for multi-process continuous work.
Q: What materials can the HMC1075 process?
A: Mainly process metals, including ordinary carbon structural steel, alloy structural steels, mold steel, high-strength aluminium alloys and cast irons. can be mixed with many materials without any problem, and it is also suitable for working with different materials.
Q: What after-sales services are provided for the HMC1075?
A: Warranty for compliance is one year; The core components such as the spindle, linear guides, ball Screws, etc., can be guaranteed for another two years. Provide 24-hour online technical support (lifetime), on-site maintenance services, supply genuine spare parts, free operator training (online or in-person), and before delivery video inspection service. Also provide engineering personnel abroad for overseas acceptance and on-site construction (charged).
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