Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of aluminum custom metal cnc machining milling in China, also supports customized service. Welcome to buy high quality aluminum custom metal cnc machining milling for sale here from our factory. Good service and reasonable price are available.
A high-precision aluminum metal cnc machining milling HMC630 with the characteristics of aluminium alloys, aluminium bronze, copper, brass, etc. Different from the vertical machining center and regular horizontal type, this one is equipped with aluminium-specific processing technology, high-speed-cutting performance and a very rigid structure; Therefore, suitable for aluminium particular properties: lightweight, good thermal conductivity and easy cut. It can be considered as a good option for those who produce aluminium products to achieve rapid processing of different types of Aluminium Part with high Precision and stable solution.
Product Advantages
Aluminum-Specific Optimization & High-Speed Cutting
HMC630 specifically targets aluminium processing and integrates a BT50 spindle unit that drives 15/18.5KW servomotors; The Spindle speed range is from 40 to 6000 rpm.; A self-circulating Cooling Device has been introduced here to mitigate the impact of Aluminium poor thermal conductivity in a precise process environment; it helps maintain this state. Its rapid traversing speed can be up to 30-32 m/min; The cutting feed rate is set at about 10000 mm/min; Several experiments have been conducted so far to determine a more efficient machining Path than Before.
High Rigidity & Precision Retention
A positive T-shaped integral cast-iron base has been adopted for the machine, which is optimize through finite-element analysis to improve its overall rigidity and vibration-damping capability . Secondary vibration ageing treatment of all critical parts releases internal stress and guarantees dimension stability . A high-level of precision is achieved through C3 grade ball screws and roller linear guides; The position error meets ±0.01mm, the repeatability better than ±0.006mm, aluminum part's surface roughness Ra 0.4µm can be Realize.
Efficient Chip Removal & Clean Processing
To address the issue of easily adhering chips during aluminium processing, an HMC630 has been added that includes a built-in dual-spiral chip conveyor and a large amount high pressure cold water system for fast chip-discharge to prevent scratches caused by chips on aluminium parts. Completely enclosed and equipped with an oil-water separator, it is a clean working environment that reduces after-treatment aluminum-products contamination.
Flexible Configuration & Cost-Effectiveness
It can be configured arbitrarily; optionally provides a bar cartridge feeder or an automatic Pallet stacking center(PAC), suitable for various aluminium machining scenarios. A simple-cum-User-friendly CNC system (optionally: Fanuc, Siemens or GSK), which is capable of easy programming; Furthermore it offers robust Fault-Diagnostic ability. In comparison to imported aluminum-specific machining center, domestic products have similar performance and price; they can reduce the company's investment payback period .
Product main technical parameters
|
SPECIFICATIONS |
Units |
HMC630 |
|
Table size |
mm |
630*630 |
|
X axis travel |
mm |
1050 |
|
Z axis travel |
mm |
900 |
|
Y axis travel |
mm |
750 |
|
Distance from spindle center to table surface |
mm |
120-870 |
|
Distance between spindle nose and table center |
mm |
130-1030 |
|
Table quantity |
pcs |
1 |
|
T slot(number-width*pitch) |
mm |
5-22*125 |
|
Max. worktable load |
kg |
800 |
|
Table indexing |
° |
1°*360 |
|
Maximum speed of table |
r/min |
10 |
|
Main motor power |
kw |
15/18.5 |
|
Spindle taper |
BT50-190 |
|
|
Max. spindle speed |
rpm |
6000 |
|
Cutting feed speed |
mm/min |
1-10000 |
|
Rapid traverse speed |
m/min |
36/20/24 |
|
Tool magazine |
Arm30 |
|
|
Max. tool diameter |
mm |
112/200 |
|
Max. tool length |
mm |
350 |
|
Max. tool weight |
kg |
18 |
|
Tool change time (tool to tool) |
sec |
2.5 |
|
X,Y,Z axis positioning accuracy |
mm |
0.012 |
|
X,Y,Z axis repeat positioning accuracy |
mm |
0.008 |
|
B axis positioning accuracy |
″ |
12″ |
|
B axis repeat positioning accuracy |
″ |
6″ |
|
Machine weight |
kg |
12000 |
|
Overall dimension(L*W*H) |
mm |
4850*3600*3200 |
Machine Standard Details
MACHINE CONSTRUCT
High strength high quality HT300 cast iron
CONTROL SYSTEM
Standard: syntec control system
TAIWAN PRECISION SPINDLE
1. Taiwan spindle BT50 6000rpm
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan arm 24 tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Each machine passed Renishaw laser interferometer testing and ballbar testing
Application Scenarios
Aerospace Aluminum Components: Generally used to manufacture Aerospace aluminium Parts such as Aircraft Engine Assemblies, drones' Structural Components and Hydraulic Components. Aluminum's lightness and high-strength conform to aircraft standards, while the HMC630 has a higher degree of accuracy and stability to guarantee the quality of these key components.
Automotive Aluminum Parts Manufacturing: Used in the Batch processing of Automotive Aluminium Components, including engine Blocks, Cylinder Heads, Battery Pack Housing and Body Structure Parts . With the trend of automotive lightweight, aluminum parts are widely used, and the HMC630's high efficiency and precision meet the mass production needs of the automotive industry.
3C & Electronic Aluminum Components: Suitable for processing 3C and electronic aluminium parts, including mobile phone casings, tablets, laptop bodies and other 5G Communication Accessories. HMC630 has a high degree of accuracy and smooth operation to achieve flat surfaces for small and medium-sized aluminium parts in electronic product manufacturing;
Aluminum Mold & Precision Machinery: Applications in processing aluminium mould, insert and precision aluminum mechanical parts . Aluminum-specific optimization for the machine can mould complicated mold cavities and precise aluminium components with one clamp, reduce secondary processing, and enhance productivity.
Architectural & Industrial Aluminum Products:Processing building aluminium profiles, industrial aluminium frames and Aluminium Structural Parts . With a 630x630mm large worktable and a maximum load capacity of 1200kg, it is suitable for processing large-aluminum parts in the construction industry .
FAQ
Q: What are the key specifications of the aluminum metal cnc machining milling HMC630?
A: The capacity of each corner area should not exceed 800kg, and the size is 630mm×630mm. The X/Y/Z-axis travel is 1050x900x750 mm. The spindle speed range is 40-6000 r/min, the positioning accuracy±0.01 mm , The repeatability of positioning has reached±0.005 mm . The spindle motor has a power of 18.5/22 kW; The tool magazine capacity is 24 stations (optional:40/60 stations)
Q: Why is the HMC630 suitable for aluminum processing?
A: It is specifically optimize for aluminium characteristics; a forced-cooling system prevents thermal deformation; A high-pressure coolant and double-spiral chip-conveying device eliminate adhesive chips; The fast-cutting ability can adapt to Aluminium easy cut property, and it is able to process efficiently and precisely.
Q: What aluminum materials can it process, and what is the surface finish achievable?
A: Process aluminium materials of different grades, such as 6061, 7075, 5052-aluminium alloy or pure Aluminium. The largest surface roughness value is within Ra0.4 to minimize secondary sanding and lower costs..
Q: What after-sales services are provided, and what is the warranty period?
A: The usual warranty period is one year; the spindle, guideway, ball screws and other core parts are each warranted for two years. Offer 24-hour telephone technical service, on-site maintenance services, original components for purchase, free operation training sessions, and post-delivery video check-out. Offshore commissioning and Installation Services Are Available (Paid).
Q: Can it be equipped with an automatic pallet changer, and what is its power consumption?
A: Yes, an optional single-rotary or multiple-rotary type Automatic Pallet Changer (APC) can be added for concurrent Loading and Unloading of goods to enhance productivity. The spindle motor power is 15/18.5kW, with reasonable power consumption, suitable for long-term continuous operation.
Hot Tags: aluminum custom metal CNC machining milling, China aluminum custom metal CNC machining milling manufacturers, factory
