3 Axis Vertical Machining Center

3 Axis Vertical Machining Center

3 axis vertical machining center VMC1165 is a kind of industrial machines, which can make very high-precision large-scale metal work-pieces . By integrating high-end CNC motion control technology, strong-willed structural design ability, and users' needs as the core of intelligent function to improve production efficiency and reduce production costs by improving the accuracy of processing work-pieces through multi-clamping processes.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 3 axis vertical machining center in China, also supports customized service. Welcome to buy high quality 3 axis vertical machining center for sale here from our factory. Good service and reasonable price are available.

 

3 axis vertical machining center VMC1165 is a kind of industrial machines, which can make very high-precision large-scale metal work-pieces . By integrating high-end CNC motion control technology, strong-willed structural design ability, and users' needs as the core of intelligent function to improve production efficiency and reduce production costs by improving the accuracy of processing work-pieces through multi-clamping processes. It is compatible with various materials such as carbon steel, stainless steel, alloy steels, copper alloys, high-strength aluminium alloys, and mould steel for different kinds of high-end products. The size of the work table is 1200*600 millimeters, and the range within this size can reach: x=1100mm y=650 mm,z =600 mm ; The spindle speed adjustment exceeds 8000r/min. Using HT300 cast iron, which is suitable for a single batch construction mode of the bed and has improved the strength-reinforced structure to enhance rigidity, vibration-damping ability and heat-keeping capability. Equipped with a high performance CNC system, BT40 spindle and 24-station cross-type ATC system; The core device for the production of heavy machinery manufacturing, large moulding and high precision parts.

 

Product Advantages

Reinforced Integral Structure & Reliable Cutting Performance

VMC-1165 uses a complete cast iron bed ; Its internals have dense internal ribs after undergoing dual artificial ageing processes to remove all internal stresses completely. To reduce vibrations and deformations caused by high-speed cutting and heavy-load work-pieces to achieve stable operations. A Large spindle-Head structure, with a thick Shell and strengthened bearing seat, can increase the Structural Strength; This design is suited to complete deep-cutting, high-torque-milling processes or Materials processing Grades that are hard and tough. A frequency-modulated and voltage-rise control speed-regulating spindle has therefore been chosen to ensure smooth operation under variable load conditions and good stability at both high and low speeds without any dust or other foreign objects contaminating it during work.

3-Axis High-Precision Linkage & Consistent Quality

High-precision C3-grade ball screws and RGH65 linear guides with preloading treatment are used for three-axis motion; the position error is less than or equal to ±0.006/300mm, the repeatability positioning error is within ±0.004mm range. BT40 spindle driven by a 15kw AC servo-motor has an extremely small run-out(\<=0.2*), and powerful cutting-torque; It ensures the even uniform Surface-finish ,and dimensional-accuracy for very Large Work -pieces . Optional a spindle-cooling system and added an intelligent thermal-compensation function; Continuously monitored the changes in temperature; Then made corresponding adjustment according to this data to eliminate the influence caused by persistent heat-source-Location Differences on structural Deformation.

Intelligent Automation & High Efficiency

VMC-1165 has a GSK25i CNC system, and there is also an optional Large-Screen Size of 10 Inches that improves the operator's convenience; it can simulate programs, have real-time fault alarm display function, outside-offline-program capability so as to reduce manpower costs. A 24-station cross-over-type ATC system can complete tool change in 4.5 s to shorten Unprocessed time, increase productivity accordingly. At present, the operating modes include full automation, partial automation and manual operation; There is also a dedicated centralized automatic- oil-Filling Device with timer and oil-level-monitoring functions to provide essential fluids regularly for important parts. X/Y/Z axis's maximum speed to achieve the shortest processing time for a larger batch size.

Humanized Design & Comprehensive Safety

A split type of electrical cabinet is used that can dissipate heat independently to avoid thermal accumulation and maintain stable performance of the electrical equipment under tough conditions. Optional a large power-chain type chip conveyor belt with sufficient capacity for rapid extraction of chips to prevent them from accumulating or making the workspace dirty. Equipped with various safety Protection devices such as emergency stop Buttons, spindle Overload protection, Tool Collision prevention, and a fully enclosed protective Cover to ensure the Safety of operators and prevent Chip splashing. A detachable manual pulse generator and a variable-operating-panel increase the convenience of use for different people.

 

Product main technical parameters

 

SPECIFICATIONS

Units

VMC1165

Table size

mm

1200*600

X axis travel

mm

1100

Y axis travel

mm

650

Z axis travel

mm

600

Max. worktable load

kg

1000

T slot(number-width*pitch)

-

5-18*100

Max. spindle speed

rpm

8000

Spindle taper

mm

BT40

Main motor power

kw

11

X/Y/Z rapid traverse speed

m/min

24/24/20

Cutting feed speed

mm/min

1-6000

Guide rail type

-

Linear rail

Distance from spindle axis to column surface

mm

665

Distance between spindle nose and table surface

mm

120-720

Positioning accuracy

mm

0.0075

Repeat positioning accuracy

mm

0.005

Tool magazine

-

Arm 24

Max. tool diameter

mm

78/120

Max. tool weight

kg

8

Machine weight

kg

7000

Overall dimension(L*W*H)

mm

3400*2550*2960

 

Machine Standard Details

 

11001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
12001

CONTROL SYSTEM

Standard: GSK980 / KND1000 control
13001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle BT40 8000rpm

2. Passed dynamic balance ISO rating test
101001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
16001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
19001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Heavy Machinery Component Manufacturing: VMC1165 has been extensively applied in factories that produce large components by using heavy machinery, including gears Boxes, Machine Frames, Hydraulic Cylinders, transmission Shafts, etc. It is very durable, with a large work range; also has a relatively high precision to meet the dimensional requirements of precise and structurally strong parts made from heavy equipment manufacturers. Automatic tool-changer Function that adapts to large-batch production to reduce labour cost and improve the reliability of products.

02/

Large Mold & Die Processing: Appropriate for large-scale mould production workshops; Suitable for processing large-mould base, mold core and cavity work-pieces in automobile, aerospace and other industries' moulds. Machines have high rigidity and a stable spindle to make deep- cutting mould steel easier afterwards. The three-axis high-precision mechanism has ensured the uniformity and precision of mould surfaces; Station ATC system switching tools quickly during processing complicated mould to improve mould Quality And Reduce Production Time.

03/

New Energy & Automotive Component Production:VMC1165 is suitable for processing large-scale high-strength parts in the new energy and automotive industry, including components of new-energy vehicles' chassis, engines and battery cases. Its high precision, stable operation, wide processing range meets the strict quality standards required by these industries; It is adapted to a lighter weight and more powerful new energy and automotive component development direction.

04/

High-Precision Custom & Instrument Processing:Ideal for high-precision custom-processing workshops and large-scale components produced by many manufacturers. Processes large-scale precision instruments' parts, custom-made metal structure Parts for industrial applications and medical devices, suitable for small batches of diversified products. The 3D high-precision linkage and flexible operating characteristics are appropriate for processing complex-shape large work-pieces; therefore, they can meet the various custom requirements of high-end manufacturing.

 

FAQ

 

Q: What are the key specifications of the 3 Axis Vertical Machining Center VMC1165?

A: The Size and capacity for worktable: Length X Width=1500*650; Load=650 kg. X/ Y /Z axis travel: 1100x650x620 mm; Spindle speed range: 0 - 10,000 RPM. A 15kw AC servo main motor and a 24-Station Cross-type ATC System are provided for this equipment. Positioning error: ±0.006 / 300 mm; Repeated Positioning Error: ±0.004 mm. Overall size: 3900×2900 ×2850mm;Net Weight: 7800kg ;Power supply : Three-phase, Three Speed, 380 VAC .

Q: What materials can the VMC1165 process?

A: It can process various ferrous metals (carbon steel, stainless steel, alloy steel, mold steel) and non-ferrous metals (copper alloys, aluminum alloys). Suitable for both roughening and finishing various hardness, thickness ranges of large pieces of metal workpieces; meets the requirements of diversified industrial processing.

Q: What is the advantage of the cross-type ATC system?

A: The cross-type ATC system has a small size, rapid tool-change speed and relatively short non-processing Time. Its tool-change accuracy is reliable; there will be no deviation of the tool during such a change, and it can complete most process requirements through its 24-tool station layout for processing.

Q: How many processing programs can the CNC system store?

A: GSK 25i NC system is able to record no more than thirty pieces of machining programmes, and each programme holds no more than one thousand commands. Quickly switch different working parts' processing parameter settings; meet the demand for single-piece small-batch and multiple-variety productions by shortening programme preparation time.

Q: What after-sales services are provided?

A: one year. Provide 24-hour phone service for technical support; supply genuine spares (including spindles, ball Screws and cut-tools); provide on-site operation training. On-site repair is sold separately; it arrives within 72 hours at key facilities in the main urban area of cities.

 

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