4 Axis Vertical Machining Center

4 Axis Vertical Machining Center

4 Axis Vertical Machining Center VMC1265 is a kind of industrial devices which can process big-scale or complex-shaped metal parts with four-coordinate systems. Addition of a linear-rotary motion system based on one-axis (X/Y/Z) to achieve full rotation range in all directions for the purpose of improving processing efficiency by accelerating loading/unloading and lowering clamp time.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 4 axis vertical machining center in China, also supports customized service. Welcome to buy high quality 4 axis vertical machining center for sale here from our factory. Good service and reasonable price are available.

 

4 Axis Vertical Machining Center VMC1265 is a kind of industrial devices which can process big-scale or complex-shaped metal parts with four-coordinate systems. Addition of a linear-rotary motion system based on one-axis (X/Y/Z) to achieve full rotation range in all directions for the purpose of improving processing efficiency by accelerating loading/unloading and lowering clamp time. By integrating advanced CNC technology with a robust Tensile strength structure Design that is suitable for high-precision processing Applications of the machine have wide-ranging applications. Compatible with multiple materials: carbon steel, stainless Steel, alloy Steel, Copper alloys, mould Metal, High-strength Aluminium Alloy; meets different requirements for production in the industrial sector. Working Table dimensions: 1300x650MM; Maximum movable distance of each axis: X = + 1200 MM , Y=+650MM,Z =+650MM ;Spindle rotation Speed Reached as High As 8000rpM . casting technology is used to manufacture a foundation and an expanded structure as required in this design; It has good rigidity, vibration resistance, thermal stability and other performance indicators that can reliably provide support for aerospace, automobile, mold-making and medical-device workshops' production work.

 

Product Advantages

4-Axis Linkage & Enhanced Processing Capability

The VMC1265 has an accurate four-quadrant rotating body for both three plus one-indexed machine tool processing and continuous four-travel linkages. The Design can process multi-side work-pieces and complex contours (such as cam profiles and helical groove structures), thus shortening the time spent manually re-positioning and clamping by about 70 per cent. A-harmonic drive to ensure precise positioning with an error less than ±0.002 mm, maintaining good processing consistency in angle work and curved surface machining.

Heavy-Duty Structure & Reliable Cutting Performance

A double-layer cladding box-shaped foundation and reinforced column have been used; The internal rib structure is also becomes dense after being subjected to two times the artificial ageing process. For one precise finish extends equipment lifespan through minimize wear. A large spindle, head-mounted bearing seats that can withstand greater forces for deep-cutting and heavy-load parts machined from tough materials; The BT40 belt-driven type, the spindle frequency converter control can produce low-frequency noise little; And has also introduced very good Seal to chip contamination and cleaning fluids do not enter.

Intelligent Automation & High Efficiency

A GSK CNC system is equipped to provide a 10-inch colour touch screen interface, including programme display function, fault self-test capability, offline program loading facility; Easy-to-operate. The 24-station disc-type ATC system performs tool changing within 4.5 seconds and reduces unprocessed Time. Supports all-automatic, semi-automatic and manual modes; has an integrated automatic-lubrication system that monitors the oil level and timing to extend component life. The maximum quick Traverse speed of X/Y/Z axes is 24 m/Min, Shorten the Batch Processing Time.

Comprehensive Safety & Humanized Design

Split-type electric cabinets have an internal partitioning design, use a heat exchanger for cooling and dust-proof functions to keep the stability of operating conditions for electrical equipment. Optional a high-power spiral chip conveyor, and a large-chip-removal bag can be quickly retrieved. Several safety Devices can protect the operator's safety and avoid chips flying off after machining due to poor chip removal. Detachable manually operated pulse generator, controllable operators panel increase convenience factor.

 

Product main technical parameters

 

SPECIFICATIONS

Units

VMC1265

Table size

mm

1300*650

X axis travel

mm

1200

Y axis travel

mm

650

Z axis travel

mm

650

Max. worktable load

kg

800

T slot(number-width*pitch)

-

5-18*120

Max. spindle speed

rpm

8000

Spindle taper

mm

BT40

Main motor power

kw

11

X/Y/Z rapid traverse speed

m/min

24/24/20

Cutting feed speed

mm/min

1-6000

Guide rail type

-

Linear rail

Distance from spindle axis to column surface

mm

670

Distance between spindle nose and table surface

mm

120-770

Positioning accuracy

mm

0.0075

Repeat positioning accuracy

mm

0.005

Tool magazine

-

Arm 24

Max. tool diameter

mm

78/120

Max. tool weight

kg

8

Machine weight

kg

7200

Overall dimension(L*W*H)

mm

3600*2550*3050

 

Machine Standard Details

 

11001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
12001

CONTROL SYSTEM

Standard: GSK980 / KND1000 control
13001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle BT40 8000rpm

2. Passed dynamic balance ISO rating test
101001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
16001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
19001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Aerospace Component Manufacturing:Widely applied to manufacture intricate aerospace products, including components of engines and Turbine Blades, structural Parts etc. Four axis linkage has been adopted to process multiple-sided and curved shapes in one go, meeting the high-precision requirements of the Aerospace Industry for strength-alloy products.

02/

Automotive & New Energy Component Production: Suitable for processing automotive Engine brackets, transmission Parts and New Energy Vehicle Battery Brackets. The 4-axis Design can efficiently process cylindrical parts with keyway, oil Groove, and uniform hole dimensions; it is more in line with actual needs under a lightweight Development Trend.

03/

Large Mold & Die Processing:Suitable for processing large mould bases, mould cores and cavity parts. Robustness can penetrate mould steel to reduce the time needed for polishing in the following operation. Four-rotary motion can process different angles at once to reduce the cycle time and improve quality for complicated parts.

04/

Medical Device & Precision Component Processing: Used to process highly precise medical-devices-part and complicated precision component. Four axes to ensure that complex shapes can be precisely processed and multiple sides can have high-precision surfaces in the medical and precise machine-tool sectors.

 

FAQ

 

Q: What are the key specifications of the 4 Axis Vertical Machining Center VMC1265?

A: Dimensions of work table: 1,300x650mm; Working load in this condition: up to 800kg. X/Y/Z axis travel: 1200x650x650 mm; Spindle speed range: 0 - 8000 r/min. It has a 11KW AC servo main motor and a 24-station disc-type ATC system. Positioning accuracy:0.008 mm; Repeat positioning error:0.006; Overall dimensions: 3600 ×2550 x3050 mm; Net weight: 7200 kg; Power supply type: Three-phase, three-wire AC 380 V.

Q: What materials can the VMC1265 process?

A: Processes various types of metals, including carbon steels, stainless steels, alloy Steels and moulds; Non-metals: copper Alloys, aluminium alloys. It can be used for both rough and finishing operations on variously hard or soft large work-pieces with different thicknesses in industry.

Q: What is the difference between 3+1 indexed machining and continuous 4-axis linkage?

A: 3+1indexed machining rotates the A-axis to a fixed angle and locks it, then uses X/Y/Z axes for cutting, suitable for multi-sided parts. Continuously linked four-axis operations X-Y-Z-A axes to achieve more complex shapes such as impellers and helical groove work-pieces with high-precision CNC interpolation methods.

Q: Can the A-axis rotary table be upgraded or replaced?

A: Yes, it can. VMC-1265 replaced an A-axis rotary table with either Taiwanese or domestic brands through adding components, and at the same time equipped it with a tool-length compensation position detection probe to enhance machining precision and speed.

Q: What after-sales services are provided?

A: Warranty of Goods & Services: 12 months. Provide 24-hour online technical support, supply genuine spare parts and arrange on-site operation training. Site-based maintenance items can be used directly, and spare parts will reach the company within a week in the main industrial district.

 

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