Machining CNC Milling

Machining CNC Milling

Machining cnc milling VMC1050 is a high-performance Machining CNC Milling Vertical Machine tool, is suitable for large-scale and precise processing of Metal Work-pieces. By integrating high-level CNC motion control technology, robust heavy-duty structural design, and intelligent automated systems for multi-function applications such as milling, drilling, boring, tapping, and precision finishing on the same fixture.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of machining cnc milling in China, also supports customized service. Welcome to buy high quality machining cnc milling for sale here from our factory. Good service and reasonable price are available.

 

Machining cnc milling VMC1050 is a high-performance Machining CNC Milling Vertical Machine tool, is suitable for large-scale and precise processing of Metal Work-pieces. By integrating high-level CNC motion control technology, robust heavy-duty structural design, and intelligent automated systems for multi-function applications such as milling, drilling, boring, tapping, and precision finishing on the same fixture. This all-rounder can work on many different types of metal, including carbon steel, stainless steel, alloy steel, copper and other low-melting-point materials, high-strength aluminium alloys, etc., so it has broad applications in industry across the board. The size of the work table is 1000mm x 500mm; The maximum machine tool specification included in this system reaches an extendable range of X1000mm/Y500mm/Z500mm separately. Casting of HT300 material using , then reinforcing to obtain good stiffness, vibration damping performance and thermal stability during continuous heavy-duty processing operations.. Equipped with a high-end CNC system, BT40 high-speed spindle and 24-station automatic tool changer (ATC), serving as an important device for mass production of heavy machinery, large molds and precision components.

 

Product Advantages

Heavy-Duty Structure & Superior Cutting Capability

The VMC1050 has an cast-iron bed , with a high-density of internal ribs for processing through three times artificial ageing to remove internal stresses completely. To decrease vibrations and deformations caused by high-speed cutting and heavy-duty work-pieces to ensure stable operation. A reinforced-shell heavy-duty spindle-head design in this study improves structural stability and supports deeper cuts, higher speeds for roughing and semi-finishing operations, and machining of highly hardened materials (alloy steels, tool steels), etc., without degrading processing quality. To achieve direct drive of the spindle without a gearbox to minimize losses and maintain stable output torque over an extended period; The whole system enclosure provides dust-proof against impurities such as sand particles and cuttings.

High Precision & Intelligent Stability Contro

The X-, Y-, and Z-axis directions are equipped with precision class 3 ball screws and RGH55 series rollers linear guide pairs after pre-load adjustment; The positioning accuracy is±0.008 mm/300mm, and the repeatability positioning error is ±0.005 mm. BT40 high-speed spindles have been equipped with a 7.5 KW AC servo motor that meets this requirement: A low-error run-out no more than ±0.01 mm; Also requires a powerful cutting torque sufficient for continuous high-quality surface processing under strict dimension control conditions. You can choose An intelligent thermally-compensated system inside that can constantly track changes in ambient temperature and then adjust its own parameters accordingly based on various operating scenarios, thereby maintaining consistent process performance over this period..

Intelligent Automation & High Production Efficiency

VMC1050 supports the GSK CNC system; it has a larger-sized Colour Touch Display that can directly enter program, modify parameters and manage alarms without requiring operators to do so by hand. The 24-stops umbrella-type ATC system completes tools change in only a few seconds and enhance the productivity significantly. It has a function to work automatically, partially automatically or manually; It has a distributed automated lube station that monitors the oil level of important parts regularly. Rapid Traverse Maximum Speed of each Axis is: 40 mm/min; It reduces The Processing Cycle of Large-Batch Production.

User-Center Design & Comprehensive Safety Protection

A overall electrical cabinet is used to achieve isolation of heat sources and maintain the stability of electrical component performance independently. Large-chip collection boxes can efficiently sweep up the remaining chips to keep the operation site clean. Safety functions of this system also include an emergency brake switch, spindle-overload monitoring function, tools-collision alarm mechanism and a completely enclosed safety guard which avoids injuries to operators due to flying debris. Detachment of the manual pulse Generator Enhance operational convenience To adapt different Operators' habits.

 

Product main technical parameters

 

SPECIFICATIONS

Units

VMC1050

Table size

mm

1000*500

X axis travel

mm

1000

Y axis travel

mm

500

Z axis travel

mm

500

Max. worktable load

kg

500

T slot(number-width*pitch)

-

5-18*90

Max. spindle speed

rpm

8000

Spindle taper

mm

BT40

Main motor power

kw

7.5

X/Y/Z rapid traverse speed

m/min

24/24/20

Cutting feed speed

mm/min

1-8000

Guide rail type

-

Linear rail

Distance from spindle axis to column surface

mm

525

Distance between spindle nose and table surface

mm

130-630

Positioning accuracy

mm

0.0075

Repeat positioning accuracy

mm

0.005

Tool magazine

-

Arm 24

Max. tool diameter

mm

78/120

Max. tool weight

kg

8

Machine weight

kg

5200

Overall dimension(L*W*H)

mm

3200*2400*2800

 

Machine Standard Details

 

11001

MACHINE CONSTRUCT

High strength high quality HT300 cast iron
12001

CONTROL SYSTEM

Standard: GSK980 / KND1000 control
13001

TAIWAN PRECISION SPINDLE

1. Taiwan spindle BT40 8000rpm

2. Passed dynamic balance ISO rating test
101001

TAIWAN TOOL MAGAZINE

1.Taiwan OKADA arm 24tool magazine .

2. tool change time only 2-3 seconds.
15001
LEAD SCREW AND COUPLING
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,
3. coupling YC directly connected
16001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
17001

LUBRICATION SYSTEM

HERG Automatic centralized lubrication device .
18001

PNEUMATIC COMPONENTS

Standard with AirTAC Pneumatic Components
19001
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. Quick plug as standard
21001
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Heavy Machinery Component Manufacturing:VMC-860 mainly serves in large-scale component processing by numerous major heavy-industry companies, such as gears, boxes and machine-barrel production, etc., for hydraulic cylinders. Its excellent cutting performance and fine-precision meet the demanding standards for producing precise parts in heavy machinery manufacture to a high degree of exactness. Automatic Tool Change Function and Efficient Processing Adapt to Large-Batch Production, Reducing Labour Costs and Improving Product Consistency.

02/

Precision Mold & Die Processing: Applicable to precise mould production units; process the bases of moulds or cavity parts with higher accuracy requirements. High-stiffness; good motor drive performance and stability can reach deep parts of the cavity under conditions with relatively little polishing processing after drilling. The 24-station ATC system can be quickly switched to several tools; The optional fourth-axis connection module provides multiple sides in a single process and improves mould quality and reduces the production cycle.

03/

Automotive & Aerospace Component Production:In the automotive and aerospace industry, the VMC860 can process high-strength metal components for engines, chassis, etc., of cars, or for Aerospace Structural Parts. It has a high degree of accuracy, quickness and stability to meet the stringent Quality standards for these Industries; it ensures product Safety and Reliability. It can process high-strength alloys and meet the requirements of light weight and good performance for Automotive Aerospace Parts.

04/

Precision Instrument & Custom Processing:Suitable for precision instrument factories and custom processing workshops. Processes high-precision instruments' parts and customers' own-made metal products in response to small-batch and multiple-variety production requirements. Flexible modes and high-precision positioning capabilities are suitable for numerous types of medical

 

FAQ

 

Q: What are the key specifications of the machining cnc milling VMC1050?

A: Worktable Size: 1050x500mm; Load capacity for one time operation: 500kg. X/Y/Z-axis movement: 1000 × 500 × 500 mm ; Spindle speed range: 0-8000 rpm. A 7.5kw ac servo main motor and a 24- station umbrella-type ATC system are installed. Positioning accuracy: ±0.008/300 mm; Repeatability positioning error: ±0.006mm. Overall size: 3200 ×2400×2800 mm; Net weight: 5.2 tonnes; Customizable AC power supply at volts.

Q: What materials can the VMC1050 process?

A: Can handle a variety of ferrous metals, including carbon steels, stainless steels, alloy Steels and tool steels; Non-ferrous Metals: Copper alloys, Aluminum Alloys. It is suitable for rough processing or finish processing of metal materials with different hardenability, cross-sectional size ranges; applicable to a broad scope of industrial production.

Q: How does the direct-drive spindle improve processing performance?

A: Direct drive eliminates belt transmissions to reduce power losses and ensure a more constant output of torque. Also reduce the spindle deflection and noise, increase the spindle speed and respond flexibly, enhance machining accuracy and surface finish performance to suit high-speed milling or precise parts.

Q: Can the VMC1050 be upgraded with 4th or 5th axes?

A: Yes, it can. A machine has been arranged on the fourth/fifth-axis interface, and a rotary table can be added based on user requirements. This can perform multi-sides once-per-operation on the work-piece, reduce clamping time and error from positioning; also improve production rate with simple parts.

Q: What after-sales services are provided?

A: It is generally for the whole year. Provide 24-hour online technical support, deliver genuine spares such as spindles, ball screws and cutting tools, and arrange for on-site operation training. Site repair services are provided on top of this, and spare parts will be shipped out immediately from a major production location.

 

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