Automatic Feed Horizontal Band Saw

Automatic Feed Horizontal Band Saw

Automatic feed horizontal band saw GHS4250 is an excellent CNC metal-cutting horizontal-band-saw designed with the aim of integrating advanced automatic-feeding mechanism, accurate NUMERICAL CONTROL system and sturdy mechanical structure to achieve high-efficiency, accuracy, and labour-saving effects in automated steel plate processing applications for contemporary industry.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of automatic feed horizontal band saw in China, also supports customized service. Welcome to buy high quality automatic feed horizontal band saw for sale here from our factory. Good service and reasonable price are available.

 

Automatic feed horizontal band saw GHS4250 is an excellent CNC metal-cutting horizontal-band-saw designed with the aim of integrating advanced automatic-feeding mechanism, accurate NUMERICAL CONTROL system and sturdy mechanical structure to achieve high-efficiency, accuracy, and labour-saving effects in automated steel plate processing applications for contemporary industry. Designed specifically for batch processing and precise-cutting requirements, it can cut a variety of ferrous and non-ferrous materials, such as carbon steels, stainless steels, alloys steels, bronzes, aluminium, cast irons, high-strength tools' steel etc. It has a maximum dimension of 500×500 mm at a 45-degree angle; It is suitable for fixed-length blanks, continuous large-batch processing and high-precision cutting of metallic bars, thick-walled pipes, structures Profiles and heavy plates. The GHS-4250. A high-performance PLC control system, an intelligent hydraulic-automatic-feeding device, and a simple-to-operate touch-screen interface were selected to ensure the stability and precision of continuous cut quality under long-term use conditions. CE, ROHS and ISO 9001 certifications have been obtained for this automatic-feed CNC band-saw which is used as a primary device at large-scale metal-processing plants, precision-machining workshops, and industrial-fabrication sites to offer cost-Effective and intelligent-cutting services.

 

Product Advantages

Precision Automatic Feed & High Automation

GHS4250 has precise enough with an allowable error in position control being±0.2mml according to ordinary specifications criteria. PLC control system implements fully automatic operation of the cutting process: Input operators' setting information for cutting length, quantity and speed; Machine tool performs feeding, holding-down clamp, cut-off after processing one piece; Return to starting position; No longer needs human intervention during use. Up to 30 different cutting programs have been saved; they will automatically be recalled one after another to execute several work steps at the same time to increase efficiency. In addition, there is also an insufficient-material-alerting device inside the machine that triggers automatic stoppage if no materials are available to prevent malfunctions of the equipment or material wastage.

User-Friendly Design & Comprehensive Safety Protection

GHS4250 is Characteristic by its user-friendly display, offering simplified Parameter Set-up and operating the machine - even for users familiar with basic CNC operations - are easy to learn. Has several safety devices, including an emergency Stop Button, a blade-breaker sensor, an overload protection device and a safety Guard for operating safely in accordance with relevant International standards. An automatic cool-water System with a huge storage tank constantly sprays water on the saw-blade and work-piece to reduce friction and wear, lower heat generation from the saw blade, and extend its lifespan. A mechanical cut-to-size continuously clears debris on all three sides of a freshly sharpened tool to maintain high machining accuracy. The machine's small size, appropriate arrangement, can be used in workshops of different sizes; The hydraulic blade Tighten device evenly distributed pressure to prevent blade from breaking.

Robust Structure & Superior Cutting Stability

In the reinforcement of the two Columns, Linear guides rail systems are employed to provide stability against large cutting Loads due to its durable structure. A hydraulic dual-chair clamping device accurately positions the work-piece without shaking, and during machining can obtain an even-precise flat machined face. There are high-hardness carbide plates and large-over-sized roller bearings on the saw-blade-guide to provide excellent blade guidance, reduce wear, and extend the service life of the saw blade.

Flexible Cutting Performance & Material Versatility

A 5.5 kilowatt high efficiency primary motor is driven by a 0.75 kilowatt hydraulic motor and a zero point-zero-nine kilowatt cooling pump to deliver stable-power performance in cutting thicker pieces of hardening metals robustly. Three Adjustable set saw-blade speeds are provided: 27m/min, 45m/min and 69m/min; According to the type of metal material being cut, its thickness, etc., select one suitable for optimization cutting speed/quality. A large-size 5800*41*1.3mm saw blade was selected, which is made from high-quality bimetallic steel, after precise heat treatment and tooth honing it has become sharper, wear-resistant and longer-lasting. The machine has the functions of automatic and semi-automatic work, it can process various types of blanks in different quantities.

 

Product main technical parameters

 

SPECIFICATIONS

Units

GHS4250

Cutting circular

mm

500

Cutting rectangular

mm

500*500

Blade speed

m/min

27,45,69

Blade size

mm

5800*41*1.3

Main motor power

kw

5.5

Hydraulic motor power

kw

0.75

Cooling pump power

w

125

Work clamping method

 

Hydraulic automatic

Main transmission structure

 

Turbo transmission

Feeder type

 

Hydraulic automatic

Machine weight

kg

3000

Overall dimensions(L*W*H)

mm

2800*2250*2100

 

Machine Standard Details

 

281

DOUBLE COLUMN STRUCTURE

Stable Cutting

282

HYDRAULIC CLAM

Standard with Hydraulic Clamp for Accurate Cut

267

BRAND MOTOR

Standard with International Brand motor.Higher Stability Higher efficiency.

283

PLC CONTROL

Touch screen.

PLC Controller forAutomatic Cutting.

284

AUTO FEEDER

Standard with 1 Meter Feeder

PLC Controlled To Make High Speed Efficiency

285

FAMOUS ELETRCTS

Standard with

Famous Electrical Schneider $ Delixi Available.

 

Application Scenarios

01/

Large-Scale Metal Processing Plants:GHS4250 can be used by large-scale metal-Processing Plants involved in the batch Cutting of Metal Bars and Plates. Its own-feeding mode of operation can increase production speed and reduce labour expenses by guaranteeing stable cut sizes. It can be applied broadly in the fabrication of fixed-length blanks for carbon steels, stainless steels, alloy Steels bars; provides good quality materials for subsequent cutting, Forging or Assembly work, which meets the large-scale Production Requirements of Modern Steel Processing Industry.

02/

Precision Mechanical & Auto Parts Manufacturing Factories: Suitable for Precision Mechanical and Auto Parts Manufacturing Factories to cut precise Components, such as Gear Blanks, Shaft Part And Auto Chassis Component etc. High-precision feeding and cutting to ensure that the cutting allowances are distributed uniformly, providing a strong guarantee for subsequent grinding processing, thereby enhancing the quality level of final products. Programmable automatic Operation Mode can be integrated with production Line for unmanned Processing at Some Links to enhance production Efficiency further.

03/

Structural Steel & Pipe Processing Workshops:Widely used in structural steel and pipe processing workshops, it can cut thick-walled pipes such as angle iron, channel steel, I-beam, etc., for manufacturing steel structures, Bridges and building Components. It is equipped with an automatic-feeding mechanism, has considerable size to cut different kinds of structural steel plates and pipelines have high precision in cutting dimension accuracy smooth surfaces post-cut machining quality for pipeline connectors improve overall stability product assembly efficiency by increasing processing capacity reduces waste.

04/

Industrial Maintenance & Medium-Scale Processing Centers: Applicable to Industrial Maintenance Center and Medium-Sized Processing Center. In the maintenance situation, it removes wear or damage to metal parts precisely and shortens downtime and repair expenses. Medium-scale processing has a good automatic batch-processing ability and flexible operations for adjusting parameters in various situations; At this time, it can ensure both efficiency and cost-effectiveness as well as maintain product quality.

 

FAQ

 

Q: What are the key specifications of the Automatic Feed Horizontal Band Saw GHS4250?

A: Maximum cut Size: rectangular, 500 * 500MM ;Circular, 500MM Saw Blade Size: 5800 x 41 x 1.3 mm; Saw Blade Speeds are Optional at 27/45/69 m/min. Main motor Power:5.5 kW;Hydraulic Motor Power : 0.75 kW ;Coolant Pump Power : 0.125 kW . Overall Size: 2800*2250*2100 mm; Net Weight: 3000 kg; Power Supply Type: Three-Phase AC Rated Voltage 380V.

Q: What types of materials can the GHS4250 cut

A: This machine is suitable for precise metal processing and can work with various ferrous and non-ferrous metals, such as carbon steels, stainless steels, alloy steels, brasses, aluminum, cast irons, etc. It can be used to cut metal bars, thick-walled Pipes, structure Profiles and large Plates with different Thicknesses in industries at will.

Q: How many cutting programs can the GHS4250 store, and how to operate the automatic feed function?

A: Up to 30 program of the machine can be stored. In use of automatic feeding mode, just set input items such as cutting length, batch number and tool replacement speed through touch screen controller; Turn it on then proceed with its subsequent operations - start working after starting at once and moving along the determined trajectory according to given speed every so often, continuously completing pieces until reaching specified quantities.

Q: How to ensure the feeding and cutting precision of the GHS4250?

A: A machine using servo-driven, hydraulic-automatic-feeding equipment combined with a linear-measuring system to achieve an accurate feed position within ±0.20 mm range. Reinforced dual-columns, using carbide saw-blade guide blocks to mitigate vibrations caused by cutting operations; Employed a hydraulic-clamp mechanism for secure part engagement. All the time is exactly controlled by a programmable logical controller (PLC), and no one can enter deliberately in order to minimize errors.

Q: What after-sales services are provided, and what is the warranty period?

A: normalization of the guaranteed term: One year. We offer around-the-clock technical support, supply the original genuine spare parts (bimetallic saw blades and coolant), and provide free on-site operations training. The on-site maintenance service will send out replacement components to your place in a short time for critical fields. Customizable Voltage Adjustment and Export-Standard Wooden Packaging are also available on demand.

 

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