5 Axis CNC Milling Machines

5 Axis CNC Milling Machines

The small 5 axis cnc milling machine AMU5000 is a compact, high-precision industrial-grade CNC equipment specially designed for small-batch, complex, and high-tolerance work-piece processing. Distinct from all previous large-5-axis gantry type structures and ordinary small-3/4-axis machines; It has a compact desktop size, high-speed direct drive spindle, and complete 5-axis simultaneous connection capability to solve the problems of insufficient workshop space, high re-work rate for complex-small part processing, and excessive power consumption due to big machinery.
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Description
Technical Parameters

Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 5 axis cnc milling machines in China, also supports customized service. Welcome to buy high quality 5 axis cnc milling machines for sale here from our factory. Good service and reasonable price are available.

 

5 axis cnc milling machines AMU650 as a high precision mid-sized industrial CNC machine specifically used to process low batches of complex shape work-pieces with tight tolerances. this type has been designed to address the issues of low load-bearing capability for small-5-axis Robots and high Space occupancy for Large Gantry Models. This type of processing technology can be applied to handle many metals, including aluminum alloys, titanium alloys, stainless steel, mould steels, and some non-metals, such as fibre glass, carbon fibre, engineering plastics, etc., in order to process automobile part, aerospace prototype, high-precision mold, medical device and medium-sized component production enterprises.

 

Product Advantages

Balanced Load Capacity & Compact Structure

the AMU650 has achieved a φ650 mm high-precision rotary worktable equipped with an unloaded maximum load capacity of 850 kg, exceeding twice that of most small 5-axis models . Overall dimensions: 4600x3840 x3300mm; Weight: 15 tons; Occupying a floor area as small as 18~22 square metres (approximately equivalent to that of a smaller five-axis gantry machine), suitable for mid-to-low-end workshops and R&D laboratories . A relatively compact vertical Structure facilitates a fast loading/unloading of the work-piece; A modular Design allows quickinstallation / removal / maintenance / upgrade / installment / O&M.

High-Precision 5-Axis Linkage & Excellent Surface Finish

AMU650 uses a high-accuracy AC double swing-angle milling head (A-axis ±120°, C-axis 360° continuous rotation) with precise repeatability positioning error less than ±0.004 mm for the A/C axes and ±0.0075 mm for X/Y/Z axes . To achieve the full 5-axis simultaneous control, it can be one-time fixture, all-round processing multiple angles and sides in different positions, and realize complex three-dimensional curved surface machining; The reject rate is below 1.5% under this method . AHS-K45 high-precision spindle, standard rated speed 18,000r/min., ISO dynamic balanced certificate; It does not exceed the allowable range in terms of finishing roughness: Ra=0.3 µm to ensure smooth operating state necessary for precise processing of small work-pieces mass production is achieved.

High-Power Efficient Processing & Versatile Configuration

Driven by a 30kw, high power-direct-drive spindle (with an option for 37.5kw); its maximum torque is up to 91.7n*m; supports high speeds in lightweight alloy cutting and heavy-duty cutting of high-strength material TiAl and others[5][10]. It is standard equipped with a 40-station flat chain-type tool magazine with a tool change time of only 2-4 seconds, enabling multi-process continuous processing (milling, drilling, boring, tapping, contour surfacing) and reducing non-processing time by 60% compared with 3-axis machines. optional settings can be automatic tool-setting function of Renishaw TS-27R; on-machine measurement systems and vacuum-clamping devices are also available to meet different process requirements.

Intelligent Operation & Reliable Quality Assurance

Comprises a high-end CNC system (e.g., Siemens 840D, Fanuc, or GSK) that can support five axes simultaneous linkage, RTCP function and online DNC processing capabilities to ease programming complexity of complicated parts and reduce operator training requirements. Based on a complete all-encompassing open-loop regulation method, using an integral term of scale feedback system to ensure sustained Stabilization and stable operation in situations requiring rapid processing performance. The company received the certificates for EU's CE mark, RoHS and ISO quality management system,

 

Product main technical parameters

 

SPECIFICATIONS

Units

AMU650

Table size

mm

Φ650

T-slot size

mm

14H8

Table center hole

mm

φ50H8

Max.table load

kg

850

X-axis travel

mm

600

Y-axis travel

mm

650

Z-axis travel

mm

600

A-axis rotation range

°

±120

C-axis rotation range

°

360

Distance from spindle nose to table surface

mm

150-750

Spindle taper

--

HSK-A63

Max.spindle speed

rpm

18000

Spindle motor power

kW

30

Max.torque of spindle

N.m

72

Tool magazine type

--

Flat Chain Type

Tool magazine capacity

pcs

40

Max.diameter tool(full/Empty)

mm

Φ76/Φ125

Max.tool length

mm

300

Max.tool weight

kg

8

Tool change time(T-T)

S

2-4

Rapid feed speed(X/Y/Z)

mm/min

36000/36000/36000

Cutting feed speed(X/Y/Z)

mm/min

1-10000/1-10000/1-10000

Positioning accuracy(X/Y/Z)

mm

0.0075

Positioning accuracy(A/C)

μm

±5

Repeat positioning accuracy(X/Y/Z)

mm

0.005

Repeat positioning accuracy(A/C)

μm

4

Machine weight

kg

15000

Machine overall size(L*W*H)

mm

4600*3840*3300

 

Machine Standard Details

 

121

TAIWAN PRECISION SPINDLE

1. Spindle taper is HSK-A63;
2. Spindle speed 18000rpm
3. Spindle passed dynamic balance ISO rating test
122

TAIWAN TOOL MAGAZINE

1. Standard with Taiwan 32 Arm tool magazine, tool change time only 3 seconds.
2. Brand: OKADA
112001

LEAD SCREW AND COUPLING

 

1.Taiwan precision lead screw.

2.Lead screw bearing use SKF or NACHI bearing,

3, Coupling R+W directly connected .
123001

TAIWAN PRECISION LINEAR RAILS

1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
2. Brand: HIWIN or PMI

124
Rotary worktable
Standard with rotary worktable.
125001

CONTROL SYSTEM

Standard: Siemens 840D/ Siemens ONE control
Optional : GSK ect.
126

AIR CONDITIONER

Standard with Industrial electrical cabinet air conditioner. Cooling the electric box better .
129

LUBRICATION SYSTEM/AIR STORAGE TANK

Automatic centralized lubrication device .
Air storage tank to ensure the stability of spindle tool change
131
SCHNEIDER ELECTRICAL COMPONENTS
1. with Schneider safety electrical components
2. quick plug as standard
132
PNEUMATIC COMPONENTS
Standard with Pneumatic Components
134001
AIR GUN AND WATER GUN
High-pressure air guns and high-pressure water guns
21001

TESTING

Each machine passed Renishaw laser interferometer testing and ballbar testing

 

Application Scenarios

01/

Automotive Precision Parts Processing:Widely used to manufacture precise components of automobiles, including engine nozzles, transmission parts and batteries trays. AMU-650 adopts a five-axis linkage arrangement, which can improve parts accuracy and satisfy the scale-based demand for mass-producing automobiles; At the same time, through reasonable balancing in this Design, it is possible to accommodate certain size auto-component work-piece processing.

02/

Aerospace Prototyping & Small Components: Applied to processing Aerospace prototype, miniature engine component and Drone Structure Part Compact in design to suit R&D laboratories; with high precision (repeatable positioning accuracy ±0.004mm), capable of meeting the extremely stringent needs of aerospace industries for Miniaturization parts.

03/

Precision Mold Manufacturing:Applicable to processing small or medium-sized precise mould, such as injection mould part inserts, die-cast mould, and automobile-small-part mould]. Five-axis linkage machines are capable of precisely processing these difficult-to-cut details in castings without having to do it later and ensure both high-moulding-accuracy quality-standard for products.

04/

Medical Equipment & Composite Materials Processing:Processing medical surgical instruments, small medical implants and composite material parts such as fibreglass and carbon fibre. A high surface finish that is compatible with non-metallic materials also meets the strict hygiene and high-precision standards of the medical field.

05/

Medium-Sized Custom Manufacturing:Suitable for the low-quantity Personalized processing of complicated structures, including robotics joint assemblies, electronic device casings, precision instruments, etc. Balanced load capacity and a compact design that are suitable for medium-sized workrooms and startups to reduce initial investment and operation expenses.

 

 

 

FAQ

 

Q: What are the key specifications of the 5 axis cnc milling machines AMU650?

A: The workpiece Sizeφ650 mm and the maximum Load Capacity is850 kg. The X/Y/Z axis travel is 600×650×600mm, A-axis rotation range ±120°, C-axis 360° continuous rotation. The spindle rotation range is 40-18,000 rpm; Positioning error ≤±0.0075 mm (X/ Y /Z); Repeated positioning accuracy of ±0.004 mm(A/C); Spindle motor power of 30 kW (optionally, 37.5 kW); tool magazine size: 40 stations.

Q: What is the advantage of the AMU650 compared with small 5-axis models and large 5-axis gantry machines?

A: Compared with small five-axis systems, it has a higher-load-bearing capacity of 850 kg and a wide processing area; it is relatively large in scale. Compared to large-axle gantry machines, small size, low power consumption, convenient for installing in tight spaces, but still has very high accuracy as well as five-axis simultaneous linkage.

Q: What materials can it process, and what is the maximum tool size it supports?

A: It is suitable for processing metals, including aluminium alloys, titanium alloys and stainless steel; Non-Metallic Materials can be Fibreglass Carbon fibre and Engineering Plastics. The largest tool size is φ76 mm (full capacity) /φ125mm (empty position); The longest tool length can reach 300mm, the heaviest tools are up to 8 kilograms.

Q: What after-sales services are provided, and what is the warranty period?

A: Its standard one-year warranty exceeds those of the majority similarly sized-five-axis machine tools. Provide 24-hour technical services, on-site repair, provide the original parts, offer free training to users, and perform a video pre-delivery inspection. Arrival of the parts within 7 days, site commissioning service available (paid service).

Q: What are the power and air pressure requirements, and is it suitable for medium-sized workshops?

A: A power supply of 380V/50Hz was selected; the air-pressure demand was approximately 6Kgf/c, suitable for use in many workshops' power systems. Compact Size: 4600 × 3840 × 3300 mm, Reasonable Weight: 15t; suitable for medium-sized workshops, R&D laboratories, etc., of Small-and-Medium-sized Enterprises.

 

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