Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of 5 axis vertical machining center in China, also supports customized service. Welcome to buy high quality 5 axis vertical machining center for sale here from our factory. Good service and reasonable price are available.
5 axis vertical machining center AMC400 is a cost-effective highly precise three-and-two-positioning five-axis CNC machine tool specifically intended for small batches, multiple angles and high-tolerance work-pieces processing at the vertical machining centre AMC400. It is based on the core principle of 3+2-positioning machine tool - use three linear axes (X/Y/Z) moving cutting and two rotating axes (A/C) for work-piece orientation, which are fixed in place when performing cutting operations to achieve stable 3-axis machining . It addresses issues such as the high cost of fully automatic five-axis machines, complicated programming and frequent repeat-clamping errors for three-dimensional work-pieces; It is suitable for machining aluminium alloys, stainless steels, mould steels, brass, engineering plastic and other non-metals such as zirconia; Provides a low-cost, convenient, and easy-to-use solution to process automotive parts, precise molds, electronics components, medical products and small batch production of some other fields.
Product Advantages
3+2 Positioning Mode & High Stability
As an advanced 3+2 five-axis machining center with a single-A-C dual-rotary-table system at the bottom: ±110 degrees for the X axis, three-hundred-sixty-degree rotation of the Y axis; After orienting optimally, it locks both rotational axes to carry out precise cutting.[1][9] This approach integrates the strengths of three-axis stability and five-axis multiple-angle Accessibility to avoid the high cost and complexity of a complete five-axis simultaneous linkage; At this time, it has better rigidity than dynamic five-axis machine tools . A/C-Axis repeatability positioning error within 0.004 mm; X/ Y/Z-axis ±0.005 mm to avoid the accumulation of errors caused by frequent clamping.
Cost-Effective & Easy Programming
AMC400 Compared with full-5-axis simultaneous-Linkage Machine, has a relatively lower initial investment and operational costs; therefore, it can serve as an entrance device for smaller and middle-sized companies to upgrade their multi-axis machining process. It has a relatively simple NC system (e.g., Fanuc, Siemens, GSK), which can be configured as 3 + 2 positioning programming; Most recent CAM software support such positional Programming without the need for dedicated five-axes Modules.The operator of the three-dimensional cutter can learn to operate it quickly and thus reduce labour costs.
Versatile Processing & Strong Adaptability
The size of the working area is 400x400mm, and its maximum load-bearing capacity can reach 200kg; It is convenient to process small-to-medium-sized workpieces, including multi-faced box parts, mould inserts and angle hole Components . Supports continuous multi-process operation (milling, drilling, boring, threading), has a tool station capacity of 24 (expandable to 32); Tool changing time is as short as 3~5 seconds . HSK-A50 spindles have a maximum rotation speed of 12,000 rpm and can reach as high as 15 kW in precision low-cutting processes; Short but solid cutting tools,
Compact Structure & Reliable Performance
Overall Size: 2500 x 2300 mm × 2700 mm; Net Weight: 4.5 t, Compact Vertical Structure, Requires Only 12-16 square meters Floor Space Suitable for Small Workshops and R&D Labs . The key parts, including the bed and column, are made of high-quality HT300 cast iron via casting and dual-stress-relief treatment to ensure their excellent rigidity and long-term accuracy retention. Has automatic concentrated lube oil supply for more than twenty-four consecutive periods each night, conforms to CE certification, ROHS restrictions, ISO9001 requirements, etc.
Product main technical parameters
|
SPECIFICATIONS |
Units |
AMC400 |
|
X/Y/Z-axis travel |
mm |
500/500/500 |
|
Max.Distance from Spindle End Face to C-Axis Disc Surface |
mm |
20-520 |
|
Max.Distance from Spindle Center to C-Axis Disc Surface at 90° A-Axis |
mm |
250(opt:340) |
|
Distance from Spindle Center to Column Guide Surface |
mm |
525 |
|
Spindle Specification |
mm |
150 |
|
Spindle Taper |
-- |
BT40 |
|
Max.Spindle Speed |
RPM |
12000 |
|
Spindle Motor Power |
KW |
7.5/11 |
|
X/Y/Z Rapid Traverse |
m/min |
48/48/48 |
|
Cutting Feed Rate |
mm/min |
1-12000 |
|
Rotary Table Drive Type |
-- |
Direct drive |
|
Rotary Table Diameter |
mm |
260 |
|
Rotary worktable diameter |
mm |
400 |
|
Max loading capacity of the Rotary worktable |
kg |
60 |
|
Tool Magazine |
T |
24 |
|
Tool Change Time |
s |
3 |
|
Max.Tool Diameter (Full Fill/Adjacent) |
mm |
70/120 |
|
Max.tool length |
mm |
300 |
|
Max.tool weight |
kg |
8 |
|
Machine weight |
T |
4.5 |
|
Machine overall size(L*W*H) |
mm |
2500*2300*2700 |
Machine Standard Details
Rotary worktable
Standard with rotary worktable.
CONTROL SYSTEM
Standard: GSK980 / KND1000 control
TAIWAN PRECISION SPINDLE
1. Taiwan spindle BT40 8000rpm
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan OKADA arm 24 tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Application Scenarios
Automotive Parts Manufacturing:Widely applied to process automobile components, including engine valve bodies, transmission bracket holes and other angled-hole parts . The three-and-two-aimed-for-positioning mode of the AMC400 allows a single time clamp to handle multiple angles of automobile part machining, thereby eliminating frequent repeat-clamping errors and increasing productivity; It is applicable to low-volume mass-production.
Precision Mold & Die Processing: Applied for the production of small- to medium-size high-precision mould, such as Injection Mould inserts, Die-Casting Molds And Mold Bases With Angled Feature. A three-and-two-position arrangement generally has difficulty reaching complicated workpieces or difficult-to-access areas of such parts; Three-axis machinery usually cannot process some of them.
Electronic Components & Precision Instruments:Suitable for processing electronic connectors, precision instruments' parts, and multi-angle micro-gear applications. High precision and easy operation of the AMC400 can improve the size accuracy of tiny components; It also fits well with the miniature development trend of electronic instruments.
Medical Accessories Processing: Processing of Miniaturization medical instruments, dental accessories and simple medical prosthetics , etc. Its high surface finish and precision meet the strict hygiene and quality requirements of the medical industry, and the cost-effective advantage is suitable for small-batch medical part production.
Small-Batch Custom Manufacturing: Ideal for the small-batch, multiple-varieties, custom processing of multi-faced workpieces, including robotics components, custom fixtures and mechanical parts . The 3+2-positioning Mode can balance the processing Flexibility and Cost together; The easy-programming Feature makes Part Processing more user-friendly; Thus It is Appropriate For start-up Enterprises And small Workshop To Use.
FAQ
Q: What are the key specifications of the 5 axis vertical machining center AMC400?
A: The worktable dimensions are 400x400 mm and its maximum payload is 200 kg. The X/Y/Z axis travel is 500×500×500mm, A-axis rotation range ±120°, C-axis 360° continuous indexing. Spindle Speed Range: 40~12,000 rpm; Positioning Error ±0.005 mm(x/y/z); Return-to-Home Accuracy ±0.004 mm(a/c); Repeatability of position ±0.003 mm. The spindle motor power is 15kW (optional 18.5kW), tool magazine capacity 24 stations (optional 32 stations).
Q: What is the difference between 3+2 positioning and full 5-axis simultaneous linkage?
A: Core Differences are Rotational Axes; 3 + 2 Positioning firstly orients the Work-piece with Two Rotary Axes, Then Locks It and Performs Three- axis Cutting; Full Five-Axis Linkage moves All Five Axes Simultaneously During Cutting.[1] [3] [9] AMC400's three plus two mode is a lower cost, simple programming and higher rigidity-in-during-cutting; Full five-axes should be used for the most complex Free form surface work.
Q: What materials can it process, and can it handle undercuts and angled holes?
A: It processes metal Materials, including Alloys, Stainless Steels and mould Steels; also includes other Non- Metals, Engineering Plastics and zirconia (ZrO2)). Yes, the 3+2 positioning mode can tilt the workpiece at an optimal position for easy processing of undercuts, angle holes and multi-planes that 3-axis machines cannot reach.
Q: What after-sales services are provided, and what is the warranty period?
A: Warranty terms: A standard two-year guarantee plus another three years on the spindle, rotatable worktable and full-function C.N.C system. Around the clock, we provide round-the-clock technical services online; On-site repair service; Free operators' training (focus only on 3+2 programming); Pre-delivery inspection Video. Spare parts will arrive in about a week.
Q: Is it suitable for operators familiar with 3-axis machining, and what are the power requirements?
A: Yes, its program writing is relatively simple; a short period of training will make an operator competent for three-axes as well. A power supply at 380V/50Hz, with an Air Pressure requirement of 6kgf/cm², and a compatibility suitable for many small workshops to be installed simply yet operate reliably.
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