Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of turbine 5 axis cnc gantry machine center in China, also supports customized service. Welcome to buy high quality turbine 5 axis cnc gantry machine center for sale here from our factory. Good service and reasonable price are available.
Turbine 5 Axis CNC Gantry Machine Center AMC600 is an ordinary three plus two-positioning special-purpose nine-axis CNC machinery that can precisely manufacture large-sized turbines and complex heavy-workpiece structures in various industries. costs-effectively realizes three-plus-two axis positioning, and meets specific needs in wind-turbine machining. Following the three plus two strategy - a combination of two rotary axes (A/C), which can align the turbine work-piece optimally with accuracy; Three linear axes (X/Y/Z) for stable cutting - solve problems faced by the entire field of Vertical machine center, difficulty in multi-angle machining of turbine parts and low efficiency of conventional three-axis equipment. Applicable to the treatment of high-temperature-resistant materials, titanium alloys and mold steels; Provides precise, fast and dependable Processing solution for turbine Manufacturing , Aerospace, Energy Equipment and Heavy Machinery industry.
Product Advantages
Turbine-Specific 3+2 Positioning & High Precision
AMC600 as a dedicated turbine five-axis Vertical machine equipped with two AC/DC dual-rotary tables (A-axis:±120°, C-axis:360° continuous indexing), its repeatability precision in the A/C axis is ±0.003mm and that in the X/Y/Z axis is ±0.004mm. Realize one-time holding to complete multiple angles for the processing of turbine components such as turbines blades, turbines Disks and nozzles; eliminate accumulated errors brought about repeatedly clamping, meet high-tolerance requirements (±0.02-0.05 mm) for turbine airfoil profile . Equipped with intelligent thermal-error-compensation technology to promptly detect and eliminate the influence of environment on process equipment, thereby maintaining constant accuracy in the production of complex-twisted turbines.
High-Efficiency Turbine Processing & Versatile Compatibility
gear-driven spindle (optional 37.5 kW), its maximum speed can reach up to 12,000 r/min, and it has reached a maximum torque of 180 N.m; also equipped with an optional 20 kw. A typical 40-station chain-type tool magazine has been standard that supports tools changing within three seconds; Multi-process continuous processing for turbines such as milling, Drilling and boring and Tapping can be accomplished. Optional settings are a precise-on-machine-measuring device and a laser-calibration instrument to ensure the precision of turbines' blades and their curvilinear surfaces, as well as coolers.
Heavy-Duty Vertical Structure & Strong Stability
The AMC600 that is highly reliable and made from high-grade HT300 grey cast iron after casting and dual-stress treatments. Worktable Size: 600mm, Maximum Load Capacity: 1500 kg, Suitable for Processing Large Turbine Components. A closed-box Beam Structure optimize using finite element analysis increases the overall rigidity and anti-vibration performance to minimize vibrations in heavy-cutting operations of high-strength turbine material and prevent blade deformation due to thin-wall components.
Cost-Effective & Turbine-Oriented Design
AMC600 Compared with complete five-axis gantry machines for turbine processing, has a 40% reduction in initial investment and operation costs, suitable for small- to medium-sized turbine production enterprises. A specific-circuit CNC system (optional Siemens 840D sl/ Fanuc 31i-B) that supports manual programme entry through inbuilt turbine-processing parameters and achieves quick three-position-two-stage positioning by default; This system is relatively convenient for program setup. Dustproof and anti-corrosion designs for machines can work in dusty, humid environments within turbine production plants to extend services.
Product main technical parameters
|
SPECIFICATIONS |
Units |
AMC600 |
|
X/Y/Z-axis travel |
mm |
700/600/600 |
|
Max.Distance from Spindle End Face to C-Axis Disc Surface |
mm |
30-630 |
|
Max.Distance from Spindle Center to C-Axis Disc Surface at 90° A-Axis |
mm |
300(opt:400) |
|
Distance from Spindle Center to Column Guide Surface |
mm |
650 |
|
Spindle Specification |
mm |
150 |
|
Spindle Taper |
-- |
BT40 |
|
Max.Spindle Speed |
RPM |
12000 |
|
Spindle Motor Power |
KW |
11/15 |
|
X/Y/Z Rapid Traverse |
m/min |
36/36/36 |
|
Cutting Feed Rate |
mm/min |
1-12000 |
|
Rotary Table Drive Type |
-- |
Direct drive |
|
Rotary Table Diameter |
mm |
400 |
|
Rotary worktable diameter |
mm |
600 |
|
Max loading capacity of the Rotary worktable |
kg |
260 |
|
Tool Magazine |
T |
24 |
|
Tool Change Time |
s |
3 |
|
Max.Tool Diameter (Full Fill/Adjacent) |
mm |
70/120 |
|
Max.tool length |
mm |
300 |
|
Max.tool weight |
kg |
8 |
|
Machine weight |
T |
6.5 |
|
Machine overall size(L*W*H) |
mm |
2700*2500*2850 |
Machine Standard Details
Rotary worktable
Standard with rotary worktable.
CONTROL SYSTEM
Standard: GSK980 / KND1000 control
TAIWAN PRECISION SPINDLE
1. Taiwan spindle BT40 8000rpm
2. Passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1.Taiwan OKADA arm 24 tool magazine .
2. tool change time only 2-3 seconds.
1 Famous brand lead screw,
2. lead screw bearing using SKF or NACHI bearing,3. coupling YC directly connected
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
LUBRICATION SYSTEM
HERG Automatic centralized lubrication device .
PNEUMATIC COMPONENTS
Standard with AirTAC Pneumatic Components
1. with Schneider safety electrical components
2. Quick plug as standard
Application Scenarios
Turbine Component Manufacturing:Widely used to process core parts of turbines, including gas-turbine blades, steam-turbine blades, turbine disks and nozzles . Three-two positioning mode of AMc600 can be used to deal with twisted airfoils, thin-wall structure and cooling hole in turbine blade to achieve Ra ≤ 0.8 μm surface roughness requirements and also satisfy the high-temperature-resistance and structural-strength demands of turbine part.
Aerospace Turbine Parts Processing: Applied to process Aerospace Engine Turbine Components, such as Aircraft Engine Turbine Blades and Combustion Chambers . There can be no doubt that it is accurate enough, and it has strong anti-turbulence ability under parameter values for large-diameter jet products made of materials; 3+2 point position Method is used to improve part-processing Speed efficiency.
Energy Equipment Manufacturing:Applicable to the processing of suitable turbine parts for wind-power, nuclear-Power and hydraulic- equipment products, such as Wind-turbine housetops and Water-pumping turbines Blades. The AMC600 has a large load-bearing capacity and good stability, is more appropriate for dealing with massive-energy turbine parts, and can perform stably under severe conditions.
Heavy Machinery Turbine Processing: Processing of turbine components for heavy mechanical equipment, including Engineering Machinery Turbine Shafts and Hydraulic Turbine Parts etc. It has a powerful heavy-cutting ability and accuracy to ensure that heavy-duty turbines can be produced efficiently with good quality.
Custom Turbine Prototyping:Ideal for small-batch custom processing of turbine prototypes and modified turbine components. The 3+2 positioning mode has good balance between processing flexibility and costs, turbine-specific programming templates reduce the difficulty of prototype design, thus shortening the R&D time for new turbines.
FAQ
Q: What are the key specifications of the urbine 5 Axis CNC Gantry Machine Center AMC600?
A: Workspace Size: 600mm; Maximum Load Capacity: 260 kg. The X/Y/Z axis travel is 600×1500×800mm, A-axis rotation range ±120°, C-axis 360° continuous indexing. The spindle speed range is 40-12000r/min; The Positioning Accuracy:±O.004 mm (X/ Y/Z); Repositioning Precision:± O.003 mm(A/C); Residual Error:<±o.o02 MM. The spindle motor power supply is 11kw( optional 15kw); Tool Magazine Capacity 24 Stations (optional 30 stations).
Q: What is the advantage of the AMC600 compared with small 3+2 five-axis machines (e.g., AMC500) for turbine processing?
A: it has a turbine-specific Design and parameters template, good Anti-vibration performance and high Precision, fully meets the processing requirements for turbine parts.
Q: What materials can it process, and can it handle high-temperature resistant High temperature alloy for turbines?
A: High-temperature resistance products usually cover titanium alloy and mold steel materials; Generally use for manufacture of Turbine Components. Yes, its 15kw motor and anti-vibration system have been specifically optimization for the processing of High temperature resistant motor to reduce tool wear and ensure processing accuracy.
Q: What after-sales services are provided, and what is the warranty period?
A: Under normal circumstances, the guarantee period lasts 1.5 years; . Provide round-the-clock online technical services, site maintenance, genuine part supplies, free operator training (with a focus on programming for turbine model 3+2), and pre-delivery inspection videos. Seven Days Later: the Parts are Ready To-Be-Dispensed.
Q: What are the power and air pressure requirements, and is it suitable for turbine manufacturing workshops?
A: A 380V/50Hz supply voltage; A range of 6-8 Kgf/c in air pressure. Dust-proof, corrosion-resistant, durable under these circumstances, It can be used to produce turbines or similar products. Gantry Structure is easy to handle heavy turbine components and maintain stability to bear the processing of multiple batches of turbine parts for an extended time.
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