Shandong TaoFong CNC Machine Tool Co., Ltd. is one of the leading manufacturers and suppliers of small 5 axis cnc milling machine in China, also supports customized service. Welcome to buy high quality small 5 axis cnc milling machine for sale here from our factory. Good service and reasonable price are available.
The small 5 axis cnc milling machine AMU5000 is a compact, high-precision industrial-grade CNC equipment specially designed for small-batch, complex, and high-tolerance work-piece processing. Distinct from all previous large-5-axis gantry type structures and ordinary small-3/4-axis machines; It has a compact desktop size, high-speed direct drive spindle, and complete 5-axis simultaneous connection capability to solve the problems of insufficient workshop space, high re-work rate for complex-small part processing, and excessive power consumption due to big machinery. It is applicable to the processing of different metals, including aluminium alloy, titanium alloy, stainless steel, and mould steels; Non-Metallic Materials include Engineering Plastics and Zirconia; It provides a compact, high-efficiency and economical space-occupying Precision Processing Solution for medical devices, Aerospace, precision Instruments and Small batch Manufacturing Industries.
Product Advantages
Compact Footprint & Space-Saving Design
AMU500 is not as large as big-five axis gantry machines, which are difficult to install because they have great size, so its footprint and mass are relatively small; hence, only about ten to fifteen square meters of working area are required in actual operation. It has a compact structure that provides sufficient working area and also supports high-efficiency processing of smaller or larger multi-part complicated parts within a limited range of motion without occupying much more floor space than ordinary five-axis machining center . The Design Of The Software Module Also Facilitates Installation Transportation And Daily Care Generally.
High-Precision 5-Axis Linkage & Superior Surface Finish
AMU500 uses a precision-grade AC dual-swinging-angle milling head (A-axis ±120°, C-axis 360° uninterrupted rotation) and has excellent repeatability of position setting within ±0.004mm for the A/C axes, and ±0.005mm accuracy on the X/Y/Z axis. It has achieved a full 5-axis simultaneous motion and realize the task once after setup, thus completing various forms of angle operations and multiple surfaces within complicated spaces on workpieces with low rework rate as high as 80% before.An HKS-AHS-K96 high-precision spindle equipped, rated speed reaches up to 18,000 rpm; Its finishing performance is very good and no polishing treatment will be needed after machining meets the requirements of precision part fabrication.
High-Speed Efficient Processing & Energy Saving
A 22-kW spindle directly driven by an inverter; The maximum output torque reached 90.7 N•m; High-precision cutting process of the precision component for aluminium can be realize at lower speed[8] . Standard supplied with a 32-station arm-type tool magazine that can perform rapid-tool-change operations within two to four seconds; Multi-process continuously working operation mode has been realized compared with single-axis machine tools. About one fifth the power consumption of a traditional system with five cells, operates without noticeable noise near people and costs lower prices to users.
User-Friendly Operation & Versatile Compatibility
A high-performance CNC system is equipped (e.g., Siemens 840D, Fanuc or Heidenhann TNC640) that supports five-axis simultaneous operation; has an RTCP function; can perform DNC online processing quickly to simplify programming of complicated parts and reduce operator training requirements . Compatible with common CAM software and provides an OPC UA interface to ensure smooth communication with lab-or workshop management systems. optional configuration is the automatic Tool-setting system (Renishaw TS-27R), a high precision Measurement System and Vacuum-clamp devices that can satisfy different Processing Small Parts requirements.
Product main technical parameters
|
SPECIFICATIONS |
Units |
AMU500 |
|
Table size |
mm |
φ500 |
|
T-slot size |
mm |
14H8 |
|
Table center hole |
mm |
φ50H7 |
|
Max.table load |
kg |
350 |
|
X-axis travel |
mm |
500 |
|
Y-axis travel |
mm |
600 |
|
Z-axis travel |
mm |
450 |
|
A-axis rotation range |
° |
±120 |
|
C-axis rotation range |
° |
360 |
|
Distance from spindle nose to table surface |
mm |
150-580 |
|
Spindle taper |
-- |
HSK-A63 |
|
Max.spindle speed |
rpm |
20000(18000) |
|
Spindle motor power |
kW |
20(30) |
|
Max.torque of spindle |
N.m |
35(72) |
|
Tool magazine type |
-- |
Flat Chain Type |
|
Tool magazine capacity |
pcs |
32 |
|
Max.diameter tool(full/Empty) |
mm |
Φ76/Φ125 |
|
Max.tool length |
mm |
300 |
|
Max.tool weight |
kg |
8 |
|
Tool change time(T-T) |
S |
2-4 |
|
Rapid feed speed(X/Y/Z) |
mm/min |
36000/36000/36000 |
|
Cutting feed speed(X/Y/Z) |
mm/min |
1-10000/1-10000/1-10000 |
|
Positioning accuracy(X/Y/Z) |
mm |
0.0075 |
|
Positioning accuracy(A/C) |
|
±5 |
|
Repeat positioning accuracy(X/Y/Z) |
mm |
0.005 |
|
Repeat positioning accuracy(A/C) |
μm |
4 |
|
Machine weight |
kg |
11000 |
|
Machine overall size(L*W*H) |
mm |
5500*2350*3100 |
Machine Standard Details
TAIWAN PRECISION SPINDLE
1. Spindle taper is HSK-A63;2. Spindle speed 18000rpm
3. Spindle passed dynamic balance ISO rating test
TAIWAN TOOL MAGAZINE
1. Standard with Taiwan 32 Arm tool magazine, tool change time only 3 seconds.2. Brand: OKADA
LEAD SCREW AND COUPLING
1.Taiwan precision lead screw.
2.Lead screw bearing use SKF or NACHI bearing,
3, Coupling R+W directly connected .
TAIWAN PRECISION LINEAR RAILS
1. Taiwan high speed roller linear guide rail, positioning accuracy can reach μm class
2. Brand: HIWIN or PMI
CONTROL SYSTEM
Standard: Siemens 840D/ Siemens ONE controlOptional : GSK ect.
AIR CONDITIONER
Standard with Industrial electrical cabinet air conditioner. Cooling the electric box better .
LUBRICATION SYSTEM/AIR STORAGE TANK
Automatic centralized lubrication device .Air storage tank to ensure the stability of spindle tool change
2. quick plug as standard
Standard with Pneumatic Components
High-pressure air guns and high-pressure water guns
TESTING
Each machine passed Renishaw laser interferometer testing and ballbar testing
Application Scenarios
Medical Equipment & Dental Processing: Medical implant production; Surgical instrument material selection; Dental Zirconia Crown Manufacturing etc. AMU500 has a high degree of precision and five axes; milled four zirconia crowns an hour at 25 micrometre accuracy, cutting the production cycle in half and meeting medical device specifications. It can also process complicated medical-device parts, such as bio-research microfluidic devices, to shorten the development cycle.
Aerospace Precision Components:In the processing of small Aerospace Parts, including Fuel Nozzles, engine Accessories and Drone Components . Small size, high precision to meet the requirements for R&D laboratories and small quantities of aerospace prototypes production; The repeatability error meets or even exceeds ±0.002 mm standard for application by Aerospace Industries.
Precision Instruments & Watchmaking: Appropriate for manufacturing precision instruments parts, watches' bezels, and small gears. The fast spindle function of AMU500 enables the production of highly detailed fine surface defects at a lower rejection level than previous standards in higher-grade Watchmaking and Industrial Precision Measurement applications after polishing has been applied.
Small-Batch Custom Manufacturing:Suitable for batch processing with multiple varieties of small complex parts; For example, robotic actuator components, Electronic Connectors, Heat Sinks. The Space-Saving Design and Flexibility in the configuration suit small workshops and start-ups to reduce initial investment costs through lower operating expenses.
R&D Labs & Educational Institutions:Suitable for R&D laboratories at universities and enterprises; used to develop small-structured complex components of automobiles, aerospace, and Consumer Goods. Its easy-to-operate interface and low noise level are suitable for education to help students master 5-axis NC machining skills.
FAQ
Q: What are the key specifications of the small 5 axis cnc milling machine AMU500?
A: The size of the Worktable isφ500 mm; its maximum Load is 350 kg. The X/Y/Z axis travel is 500×600×450mm, A-axis rotation range ±120°, C-axis 360° continuous rotation. Spindle speed range: 40-18, 000 rpm; X/Y/Z position deviation ±0.008 mm; A/C repeatability error within± 0. 004 mm; The spindle motor power is 20kW (optional 33kW), tool magazine capacity 32 stations.
Q: What is the advantage of the AMU500 compared with large 5-axis gantry machines?
A: The AMU500 machine has a small size and only occupies about 10-15 square meters (60%) less than the large 5-axis gantry type. Consume 40 per cent less power; have low noise levels; be simpler to install and repair. Although it is a small device, due to this precision and five-axes coordinated control feature that can work simultaneously in such limited space conditions.
Q: What materials can it process, and how to maintain its high precision?
A: Processes metals, including aluminum alloys, titanium alloys and stainless steels; It also processes non-Metal Materials such as Zirconia Engineering Plastic etc. To enhance precision calibration of the laser frequently; control workshop temperature at +/-1 °C; choose high-grade balanced tool holders with dimensions such as G2.5; complete operation after 4-hour warm-up.
Q: What after-sales services are provided, and what is the warranty period?
A: Most machines do not have a longer warranty period than the usual one for this machine. 24-hours of online technical support, on-site service for repairs, supply of genuine replacement parts, free operator training, and a video pre-delivery inspection. Spares will come soon, and on-site commissioning services can be offered at any time (paid service).
Q: Q5: Is it suitable for small workshops and R&D labs, and what are the power requirements?
A: Yes, it has a small size and low noise that is suitable for small workshops, R&D laboratories, or offices. A DC input voltage of 380V or AC at a frequency of 50Hz, an air pressure of around 6KgF/c that can be operated continuously for a long time without interruption.
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